Interim High-Mobility Engineer Excavator Nsn 2420-66-148-7692

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UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL FOR INTERIM HIGH-MOBILITY ENGINEER EXCAVATOR (IHMEE)
APPENDIX L. ENGINE SERVICE AND TROUBLESHOOTING MANUALS
Section I. U.S. Army Supplement to Cummins Material.
ENGINE REPAIR.
STEAM CLEANING THE ENGINE.
ENGINE MOUNTING.
ENGINE MOUNTING - Dismounting
ENGINE REPAIR (REAR LIFTING BRACKET REPLACEMENT).
ENGINE REPAIR (FAN PULLEY REPLACEMENT).
ENGINE REPAIR (VIBRATION DAMPER/CRANKSHAFT PULLEY REPLACEMENT).
ENGINE REPAIR (BELT TENSIONER REPLACEMENT).
ENGINE REPAIR (FAN HUB REPLACEMENT).
ENGINE REPAIR (THERMOSTAT REPLACEMENT).
TURBOCHARGER REPLACEMENT.
TURBOCHARGER REPLACEMENT - Cleaning
EXHAUST MANIFOLD REPLACEMENT.
ENGINE REPAIR (FUEL LINES REPLACEMENT).
ENGINE REPAIR (FUEL LINES REPLACEMENT) - Cleaning
ENGINE REPAIR (DIPSTICK REPLACEMENT).
AFTERCOOLER REPLACEMENT.
AFTERCOOLER REPLACEMENT. - Cleaning
VALVE COVER REPLACEMENT.
INJECTOR NOZZLES REPLACEMENT.
ENGINE REPAIR (ROCKER LEVERS REPLACEMENT).
ENGINE REPAIR (PUSH RODS REPLACEMENT).
CYLINDER HEAD MAINTENANCE.
CYLINDER HEAD MAINTENANCE. - Assembly
ENGINE REPAIR (FRONT COVER REPLACEMENT).
WATER PUMP REPLACEMENT.
FLYWHEEL REPLACEMENT.
FLYWHEEL HOUSING REPLACEMENT.
INJECTION PUMP REPLACEMENT.
FUEL TRANSFER PUMP REPLACEMENT.
ENGINE REPAIR (TAPPET COVER REPLACEMENT).
ENGINE OIL COOLER REPLACEMENT.
ENGINE REPAIR (WATER INLET CONNECTION REPLACEMENT).
OIL PAN REPLACEMENT.
SUCTION TUBE REPLACEMENT.
ENGINE REPAIR (REAR SEAL HOUSING REPLACEMENT).
CAMSHAFT REPLACEMENT.
CAMSHAFT REPLACEMENT. - Inspection
ENGINE REPAIR (VALVE TAPPETS REPLACEMENT).
OIL PUMP REPLACEMENT.
ENGINE REPAIR (GEAR HOUSING REPLACEMENT).
ENGINE REPAIR (GEAR HOUSING REPLACEMENT). - Inspection
PISTON AND ROD ASSEMBLIES REPLACEMENT.
CRANKSHAFT REPLACEMENT.
CYLINDER BLOCK REPAIR.
CYLINDER BLOCK REPAIR. - Cleaning
ENGINE REPAIR (CRANKSHAFT GEAR REPLACEMENT).
ENGINE REPAIR (CAMSHAFT GEAR REPLACEMENT).
CYLINDER HEAD REPAIR.
CYLINDER HEAD REPAIR. - Repair
ENGINE REPAIR (ROCKER LEVER REPAIR).
ENGINE OIL COOLER REPAIR.
ENGINE REPAIR (FAN HUB MAINTENANCE).
ENGINE REPAIR (TURBOCHARGER MOUNTING STUD REPLACEMENT).
ENGINE REPAIR (MECHANICAL TACHOMETER DRIVE COVER REPLACEMENT).
IDLE ADJUSTMENT.
Section II. Vendor Service Manual.
B Series Shop Manual 1991 and 1994 Certification Levels
B Series Shop Manual 1991 and 1994 Certification Levels - Continued
Foreword
Table of Contents
Cummins 22-Group System Exploded Diagram
Section i - Introduction
About the Manual
How To Use The Manual
Generic Symbols
Generic Symbols - Continued
Generic Symbols - Continued
Generic Symbols - Continued
Illustrations
General Safety Instructions
General Repair Instructions
General Cleaning Instructions
Glossary of Terms
Glossary of Terms - Continued
NOTES
Section E - Engine and Component Identification
Engine Identification
Industrial Engine Nomenclature
Injection Pump Dataplate
Injection Pump Dataplate
General Engine Specifications
General Engine Specifications - Continued
General Engine Specifications - Continued
Engine Diagram - Automotive Engine
Turbocharger Side View
Section 0 - Engine Disassembly and Assembly - Group 00
Section 0 - Engine Disassembly and Assembly - Group 00 - Continued
Section 0 - Engine Disassembly and Assembly - Group 00 - Continued
Engine Disassembly and Assembly
Engine Disassembly and Assembly - Service Tools
Engine Disassembly and Assembly - Service Tools - Continued
Engine Disassembly Check List
Engine Disassembly Check List - Continued
Lifting Bracket Removal - Rear (0-7)
Vibration Damper/Crankshaft Pulley - Removal (0-10)
Alternator - Removal (0-13)
Thermostat - Removal (0-14)
8 mm, Screwdriver
Exhaust Manifold - Removal (0-16)
Fuel Filter Head - Removal (0-18)
Fuel Lines - Removal (0-20)
Fuel Drain Manifold - Removal (0-22)
Low Pressure Fuel Lines - Removal (0-23)
Manifold Cover - Removal (0-25)
Injector Nozzles - Removal (0-28)
Rocker Levers - Removal (0-29)
Cylinder Head - Removal (0-31)
Water Pump - Removal (0-33)
Injection Pump - Removal (Rotary Type Pumps) (0-37)
Locking the Pump (0-39)
Drive Gear - Removal (0-40)
Injection Pump - Removal (In-Line) (0-41)
Fuel Transfer Pump - Removal (0-44)
Oil Cooler - Removal (0-47)
Suction Tube - Removal (0-50)
Camshaft - Removal (0-52)
Valve Tappets - Removal (0-54)
Lube Pump - Removal (0-55)
Gear Housing - Removal (0-58)
Balancer - Removal (0-59)
Locking the Balancer (0-62)
Piston and Rod Assemblies - Removal (0-64)
Piston and Rod Assemblies - Removal (0-64) - Continued
Crankshaft - Removal (0-65)
Crankshaft - Removal (0-65) - Continued
Cylinder Block - Removing From the Rollover Stand (0-67)
Valve Tappets - Installation (0-70)
Crankshaft - Installation (0-71)
Crankshaft - Installation (0-71) - Continued
Crankshaft - Installation (0-71) - Continued
Crankshaft - Installation (0-71) - Continued
Piston and Rod Assemblies - Installation (0-72)
Piston Grading For 1994 Automotive Applications Only
Piston Grading For 1994 Automotive Applications Only - Continued
PISTON PROTRUSION
Piston and Connecting Rod Assemblies - Installation
Piston and Connecting Rod Assemblies - Installation - Continued
Piston and Connecting Rod Assemblies - Installation - Continued
Gear Housing - Installation (0-73)
Lube Pump - Installation (0-74)
Camshaft - Installation (0-75)
Camshaft - Installation (0-75) - Continued
Camshaft End Play - Measuring (0-76)
Timing Pin - Installation (0-78)
Timing Pin - Installation (0-78) - Continued
Timing Pin - Installation (0-78) - Continued
Balancer - Installation (0-79)
Balancer - Installation (0-79) - Continued
Balancer - Installation (0-79) - Continued
Balancer - Installation (0-79) - Continued
Crankshaft End Play - Measuring (0-80)
Suction Tube - Installation (0-82)
Oil Pan - Installation (0-83)
Oil Cooler - Installation (0-84)
Tappet Cover - Installation (0-87)
Injection Pump - Installation (0-88)
Locked Timed Injection Pump - Installation
Locked Timed Injection Pump - Installation - Continued
Injection Pumps - Unlocking (0-90)
Injection Pumps - Unlocking (0-90) - Continued
Unlocked CAV Injection Pump - Installation
Unlocked Stanadyne DB4 Injection Pump - Installation (0-92)
Unlocked Stanadyne DB4 Injection Pump - Installation (0-92) - Continued
Unlocked Stanadyne DB4 Injection Pump - Installation (0-92) - Continued
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93)
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93) - Continued
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93) - Continued
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93) - Continued
P7100 Injection Pump Installation
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93) - Continued
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93) - Continued
Unlocked Bosch VE and P7100 Injection Pump - Installation (0-93) - Continued
Accessories - Installation (0-94)
Flywheel - Installation (0-96)
Water Pump - Installation (0-97)
Front Cover - Installation (0-98)
Cylinder Head - Installation (0-99)
Push Rods - Installation (0-100)
Rocker Levers - Installation (0-101)
Cylinder Head - Tightening (0-102)
Cylinder Head - Tightening (0-102) - Continued
Valve Clearance - Adjustment (0-103)
Valve Clearance - Adjustment (0-103) - Continued
Injector Nozzles - Installation (0-104)
Valve Covers - Installation (0-105)
Fuel Lines - Installation (0-108)
Fuel Drain Manifold - Installation (0-110)
High Pressure Fuel Lines - Installation (0-110)
KSB (Remote Mounted) - Installation
Exhaust Manifold - Installation (0-113)
Turbocharger - Installation (0-116)
Turbocharger - Installation (0-116) - Continued
Turbocharger - Installation (0-116) - Continued
Turbocharger - Installation (0-116) - Continued
Vibration Damper - Installation (0-118)
Belt Tensioner - Installation (0-120)
Alternator - Installation (0-122)
Drive Belt - Installation (0-123)
Starter - Installation (0-126)
Section 1 - Cylinder Block - Group 1
Section 1 - Cylinder Block - Group 1 - Continued
NOTES
Cylinder Block - Exploded View
Cylinder Block - Exploded View - Continued
Cylinder Block - Exploded View - Continued
Cylinder Block - General Information
Cylinder Block - Service Tools
Cylinder Block Group Inspection Checklist
Cylinder Block - Precheck Before Disassembly (1-01)
Mechanical Fingers
Cylinder Block - Cleaning (1-03)
Gasket Scraper
Brush, 400 Grit Sandpaper, Diesel Fuel
Cylinder Block - Inspection (1-01)
Cylinder Block - Inspection (1-01) - Continued
Cylinder Block - De-Glazing (1-05)
Cylinder Block - De-Glazing (1-05) - Continued
Cylinder Block - De-Glazing (1-05) - Continued
Expansion and Pipe Plug - Installation
Expansion and Pipe Plug - Installation - Continued
Camshaft Expansion Plug - Installation
Camshaft Bushing - Installation (1-08)
Universal Bushing Installation Tool
Dipstick Tube - Replacement (1-09)
Crankshaft - Cleaning (1-11)
Crankshaft Gear - Replacement (1-13)
Crankshaft Gear - Replacement (1-13) - Continued
Camshaft and Gear - Inspection (1-15)
Camshaft Lobe Pitting Reuse Criteria (1-16)
Camshaft Lobe Edge Deterioration (Break- down) Criteria (1-17)
Camshaft Lobe Edge Deterioration (Break- down) Criteria (1-17) - Continued
Camshaft Gear - Replacement (1-18)
Camshaft Gear - Replacement (1-18) - Continued
Camshaft Gear - Installation (With Special Tool 3823589) (1-21)
Camshaft Gear - Installation (With Special Tool 3823589) (1-21) - Continued
Camshaft Capscrew - Installation (1-22)
Rubber Element Vibration Damper - Cleaning and Inspection (1-23)
Rubber Element Vibration Damper - Cleaning and Inspection (1-23) - Continued
Piston and Connecting Rod - Disassembly (1-24)
Piston Inspection (1-26)
Piston Pin - Inspection (1-27)
Connecting Rod - Inspection (1-28)
Piston and Connecting Rod - Assembly (1-30)
Piston Ring Gap - Checking (1-31)
Piston Rings - Installation (1-32)
Balancer - Disassembly (1-33)
Balancer - Disassembly (1-33) - Continued
Balancer - Disassembly (1-33) - Continued
Balancer - Assembly (1-34)
Balancer - Assembly (1-34) - Continued
Balancer - Assembly (1-34) - Continued
Balancer - Assembly (1-34) - Continued
Balancer - Assembly (1-34) - Continued
Balancer - Assembly (1-34) - Continued
Balancer - Assembly (1-34) - Continued
Gear Housing - Disassembly (1-36)
Data Plate - Replacement (1-38)
Data Plate - Replacement (1-38) - Continued
Section 2 - Cylinder Head - Section 2
Cylinder Head - Service Tools
Cylinder Head - Group 2 - Exploded View
Cylinder Head - Group 2 - Exploded View - Continued
General Information
Cylinder Head - Precheck Before Disassembly (2-01)
Cylinder Head - Cleaning (2-03)
Cylinder Head - Cleaning (2-03) - Continued
Cylinder Head - Cleaning (2-03) - Continued
Cylinder Head - Cleaning (2-03) - Continued
Valve Guide Inspection (2-05)
Cylinder Head Cracks - Reuse Guidelines (2-08)
Cup Plug Replacement (2-10)
Cup Plug Replacement (2-10) - Continued
Valves - Grinding (2-11)
Valve Seats - Grinding (2-12)
3823495 Gauge Block
Valve Seats - Grinding (2-12) - Continued
Valve Seats - Grinding (2-12) - Continued
Valve Seats - Grinding (2-12) - Continued
Cylinder Head - Assembly (2-13)
Cylinder Head - Assembly (2-13) - Continued
Section 3 - Rocker Levers - Group 03
Rocker Lever Assembly - Exploded View
Rocker Lever Assembly - Exploded View - Continued
Rocker Lever Assembly - General Information
Rocker Levers - Disassembly (3-01)
Rocker Levers and Pedestals - Cleaning (3-02)
Rocker Levers - Assembly (3-05)
Rocker Levers - Assembly (3-05) - Continued
Section 4 - Tappets and Push Rods - Group 04
Tappets and Push Rods - Exploded View
Tappets and Push Rods - General Information
Valve Tappets - Inspection (4-01)
Push Rods - Inspection (4-02)
Section 5 - Fuel System - Group 05
Service Tools - Injection Pump
Exploded View - Fuel System
Injection Pump - General Information
Injection Pump - Identification
KSB Electrical Solenoid Style - General Information
VE Pump Timing Advance Principles (Without KSB)
VE Pump Timing Advance Principles (With Electrical Solenoid KSB Installed)
Figure 3: Cold Engine Operation (Less Than 90F IMT), Advanced Timing
Figure 4: Warm Engine Operation (More Than 90F IMT), Retarded Timing
KSB Electrical Solenoid Style - General Information
KSB Electrical Solenoid Style - Inspection
KSB Electrical Solenoid Style - Inspection - Continued
KSB Electrical Solenoid Style Wiring Harness - Inspection
Injection Pump Repairs - Bosch VE
Delivery Valve Holder/Sealing Washer - Replacement (5-03)
Shutdown Solenoid - Replacement (5-04)
Shutdown Lever/Spring - Replacement (5-05)
Overflow Adapter/Sealing Ring - Replacement (5-06)
Fuel Inlet Adapter/Seal - Replacement (5-07)
Injection Pump Timing - Bosch VE
Timing Tool Part No. 3377259
Injection Pump Timing - Bosch VE - Continued
Injection Pump Timing - Bosch VE - Continued
Injection Pump Repairs - Lucas CAV DPA (5-09)
Back Leakage Valve - Replacement/Inspection (5-11)
Shutdown Solenoid - Replacement (5-12)
Bleed Screws/Sealing Washers - Replacement (5-13)
Vent Fitting/Sealing Washer - Inspection/Replacement (5-14)
Fuel Inlet Fitting/Sealing Washer - Replacement (5-15)
Shutdown Lever/Spring - Replacement (5-17)
Shutdown Lever/Spring - Replacement (5-17) - Continued
Automatic Timing Advance - Disassembly
Timing Advance Components - Inspection
Timing Advance - Assembly (5-20)
Timing Advance - Assembly (5-20) - Continued
Timing Advance - Assembly (5-20) - Continued
Timing Advance - Assembly (5-20) - Continued
Injection Pump Repairs (5-21)
Return Connection Replacement, Stanadyne DB4 (5-23)
Shutoff Solenoid Replacement, Stanadyne
Shutoff Solenoid Replacement, Stanadyne - Continued
Speed Droop Adjustment Off Engine - Stanadyne DB4 (5-25)
Injection Pump Timing - Nippondenso EP9 (5-26)
Injection Pump Timing - Nippondenso EP9 (5-26) - Continued
Seals Replacement, Nippondenso EP9 (5-27)
Metal awl or pick
Pressure Relief Valve and Sealing Washer Replacement, Bosch P7100 (5-29)
Pressure Relief Valve and Sealing Washer Replacement, Bosch P7100 (5-29) - Continued
Seal Replacement, Bosch P7100 (5-30)
Fuel Shut Off Solenoid Replacement, Bosch P7100 (5-32)
Fuel Shut Off Solenoid Bracket Replacement, Bosch P7100 (5-34)
Throttle Lever Replacement, Bosch P7100
Shutdown Solenoid Inspection, Bosch P7100
Solenoid Voltage Check
NOTES
Section 6 - Injectors - Group 06
Injector - Service Tools
Injector Group - Exploded View
General Information - Injectors
Fuel Transfer Pump - General Information
Fuel Transfer Pump - Identification
Injector - Disassembly
Injector - Clean and Inspect
Nozzle Cleaning Kit 3376947
Injector - Assembly
Injector - Assembly - Continued
Injector - Testing
Fuel Transfer Pump - Cleaning and Inspecting
Fuel Transfer Pump - Piston Style Rebuild
Fuel Transfer Pump - Piston Style Rebuild - Continued
Fuel Lines - Clean and Inspect
Fuel Drain Manifold
Low Pressure Fuel Lines
Low Pressure Fuel Lines - Continued
Section 7 - Lubrication Oil System - Group 7
Oil Pan and Suction Tube - Exploded View
Oil Pan and Suction Tube - General Information
Oil Pan and Suction Tube - Cleaning and Inspection (7-01)
Lubricating Oil Cooler - Exploded View
General Information - Lubrication System
Pressure Regulator Valve - Disassembly (7-02)
Pressure Regulator Valve - Assembly (7-04)
Oil Cooler - Cleaning (7-06)
Oil Cooler - Inspection (7-07)
Lubricating Oil Pump - Exploded View
Lubrication Oil Pump - General Information
Oil Pump - Inspection (7-08)
Oil Pump - Inspection (7-08) - Continued
Oil Pump - Inspection (7-08) - Continued
NOTES
Section 8 - Cooling System - Group 8
Water Pump - Exploded View
Water Pump - General Information
Water Pump - Inspection (8-01)
Belt Tensioner and Fan Hub - Exploded View
Belt Tensioner and Fan Hub - General Information
Fan Hub - Inspection (8-02)
Fan Hub Assembly (8-04)
Fan Hub Assembly (8-04) - Continued
Belt Tensioner - Inspection (8-05)
Thermostat Housing Assembly - Exploded View
Thermostat Housing Assembly - General Information
Thermostat - Inspection (8-06)
General Information About Fans
Section 9 - Drive Units - Group 9
Accessory Drive Adapter - Exploded View
Drive Units - General Information
Accessory Drive - Cleaning (9-01)
Accessory Drive Adaptor - Disassembly (9-03)
1.25 inch Pipe Coupling
Section 10 - Air Intake System - Group 10
Air Intake System - Exploded View
Air Intake System - Exploded View - Continued
Air Intake System - General Information
Turbocharger - Cleaning and Inspection for Reuse (10-01)
Aftercooler Assembly - Cleaning and Inspection for Reuse (10-02)
Aftercooler Assembly - Rebuild (10-03)
Air Crossover Tube - Cleaning and Inspection for Reuse (10-05)
Charge Air Cooler (CAC) - Pressure Testing (10-07)
Charge Air Cooler (CAC) - Pressure Testing (10-07) - Continued
Section 11 - Exhaust System - Group 11
Exhaust Manifold - Exploded View
General Information
Exhaust Manifold Inspection (11-01)
Section 12 - Air Equipment - Group 12
Air Equipment - General Information
Air Compressor - Cleaning and Inspection for Reuse (12-01)
Power Steering Adapter
Section 13 - Electrical Equipment - Group 13
Electrical Equipment - General Information
Starter Inspection (13-02)
Section 14 - Engine Testing - Group 14
Engine Testing - Service Tools
Engine Testing - Service Tools - Continued
Engine Testing - Engine Side Views
Engine Testing - Engine Side Views
Engine Testing - General Information
Blowby Measurement
Engine Dynamometer Test - Installation of the Engine (14-01)
Engine Dynamometer Test - Installation of the Engine (14-01) - Continued
Engine Dynamometer Test - Installation of the Engine (14-01) - Continued
Engine Dynamometer Test - Installation of the Engine (14-01) - Continued
Engine Dynamometer Test - Installation of the Engine (14-01) - Continued
Engine Dynamometer Test - Installation of the Engine (14-01) - Continued
Engine Dynamometer Test - Engine Run-In (14-02)
Engine Dynamometer Test - Engine Run-In (14-02) - Continued
Engine Dynamometer Test - Engine Run-In (14-02) - Continued
Engine Dynamometer Test - Engine Run-In (14-02) - Continued
Engine Dynamometer Test - Performance Checking (14-03)
Engine Dynamometer Test - Performance Checking (14-03) - Continued
Chassis Dynamometer - Operation
Chassis Dynamometer - Operation - Continued
General Engine Test Procedures - (Chassis Dynamometer) (14-05)
General Engine Test Procedures - (Chassis Dynamometer) (14-05) - Continued
General Engine Test Procedures - (Chassis Dynamometer) (14-05) - Continued
Engine Run-In Procedure - (Chassis Dynamometer) (14-06)
Engine Run-In Procedure - (Chassis Dynamometer) (14-06) - Continued
Engine Run-In Procedure ``In Chassis'' - (On- and Off-Highway Vehicles)
Engine - Painting (14-08)
Engine Storage - Short Term (14-09)
Engine Storage - Short Term (14-09) - Continued
Removing the Engine from Short-Term Storage
Removing the Engine from Short-Term Storage - continued
Removing the Engine from Short-Term Storage - Continued
Removing the Engine from Long-Term Storage
Removing the Engine from Long-Term Storage - Continued
Removing the Engine from Long-Term Storage - Continued
Removing the Engine from Long-Term Storage - Continued
NOTES
Section 16 - Mounting Adaptations - Group 16
General Information
Ring Gear Replacement (16-02)
Flywheel Housing Inspection (16-03)
Wet Clutch Application
Front Support - Cleaning and Inspection (16-05)
Section V - Engine Component Specifications - Group 18
Specifications - General Information
Engine Component Torque Values
Engine Component Torque Values - Continued
Engine Component Torque Values - Continued
Component Specifications and Torque Values
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Component Specifications and Torque Values - Continued
Turbocharger Air Crossover Hose Clamps
Cylinder Block Overall Flatness
Crankshaft Main Bearing Journal Diameter
Crankshaft Gear Bore I.D.
Camshaft Bearing Journal Diameter
Edge Deterioration (Breakdown)
Piston Skirt O.D. (Worn Limit)
Cylinder Head - Rebuild Specifications
Valve Guide Bore Diameter
Valve Insert Bore I.D. (Standard Insert)
Tappet and Push Rods
Fuel Transfer Pump Mounting Capscrews
Injection Pump Fuel Return Banjo Fitting
Lubricating Oil System - Specifications
Oil Cooler Mounting Capscrews
Thermostat, Coolant 0perating Temperature
Air Intake System
Compressed Air System Torque Values
Electrical System
Engine Testing - Test Specifications
Drive Belt Tension
FRACTION, DECIMAL, MILLIMETER CONVERSIONS
Weight and Measures - Conversion Factors
Newton-Meter to Foot-Pound Conversion Chart
Capscrew Markings and Torque Values - U.S. Customary
Capscrew Markings and Torque Values
Pipe Plug Torque Values
Tap-Drill Chart - U.S. Customary and Metric
Section L - Service Literature
Section L - Service Literature - Continued
Additional Service Literature
Service Literature Ordering Location
Service Literature Order Form
Service Literature Order Form - Continued
Section C - Component Manufacturers
United States and United Kingdom Offices
United States and United Kingdom Offices - Continued
United States and United Kingdom Offices - Continued
Index
Index - Continued
Index - Continued
NOTES
Literature Survey Form
Literature Survey Form
Section III. Vendor Troubleshooting Manual.
Troubleshooting and Repair Manual
Foreword
Table of Contents
Section i - Introduction
How to Use the Manual
Symbols
Illustrations
Acronyms and Abbreviations
General Safety Instructions
General Repair Instructions
General Cleaning Instructions
NOTES
Section E - Engine Identification
Engine Identification
Cummins Engine Nomenclature
Fuel Injection Pump Dataplate
Specifications
Specifications - Continued
Specifications - Continued
4B Fuel System Data (nonautomotive)
Lubricating Oil System
4B Lubrication System Data (nonautomotive)
Cooling System
4B Cooling System Data (nonautomotive)
Air Intake System
4B Air Intake System (nonautomotive)
B Series Engines' Turbocharger Boost Pressure Specifications
B Series Engines' Turbocharger Boost Pressure Specifications - Continued
B Series Engines' Turbocharger Boost Pressure Specifications - Continued
B Series Engines' Turbocharger Boost Pressure Specifications - Continued
B Series Engines' Turbocharger Boost Pressure Specifications - Continued
Exhaust System
4B Exhaust System Data (nonautomotive)
Compressed Air System
Compressed Air System - Continued
Electrical System
4B Electrical System Data (nonautomotive)
Batteries (Specific Gravity)
Wiring Size Recommendations - Starter and Fuel Solenoid
Engine Diagrams
Engine Diagrams - Rear View
Turbocharger Side View
Turbocharger Front View
Section TS - Troubleshooting Symptoms
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
Air Compressor Air Pressure Rises Slowly
Air Compressor Cycles Frequently
Air Compressor Noise is Excessive
Air Compressor Noise is Excessive (Continued)
'Unknown' by Unknown - Page 601 of 1536
Air Compressor Pumping Excess Lubricating Oil into the Air System (Continued)
Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
Air Compressor Will Not Pump Air
Air Compressor Will Not Stop Pumping
Alternator Not Charging or Insufficient Charging
Alternator Overcharging
Coolant Contamination
Coolant Loss
Coolant Loss - Continued
Coolant Temperature Above Normal Gradual Overheat
Coolant Temperature Above Normal Gradual Overheat (Continued)
Coolant Temperature Above Normal Gradual Overheat (Continued)
Coolant Temperature is Above Normal Sudden Overheat
Coolant Temperature is Above Normal Sudden Overheat (Continued)
Coolant Temperature is Below Normal
Coolant in the Lubricating Oil
Crankcase Gases (Blowby) Excessive
Engine Acceleration or Response Poor
Engine Acceleration or Response Poor (Continued)
Engine Acceleration or Response Poor (Continued)
Engine Acceleration or Response Poor (Continued)
Engine Difficult to Start or Will Not Start (Exhaust Smoke)
Engine Difficult to Start or Will Not Start (Exhaust Smoke) (Continued)
Engine Difficult to Start or Will Not Start (Exhaust Smoke) (Continued)
Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
Engine Difficult to Start or Will Not Start (No Exhaust Smoke) (Continued)
Engine Noise Excessive
Engine Noise Excessive (Continued)
Engine Noise Excessive (Continued)
Engine Noise Excessive -- Combustion Knocks
Engine Noise Excessive -- Connecting Rod
Engine Noise Excessive -- Main Bearing
Engine Noise Excessive -- Piston
Engine Noise Excessive -- Turbocharger
Engine Power Output Low
Engine Power Output Low (Continued)
Engine Power Output Low (Continued)
Engine Power Output Low (Continued)
Engine Runs Rough at Idle
Engine Runs Rough at Idle (Continued)
Engine Runs Rough or Misfires
Engine Runs Rough or Misfires (Continued)
Engine Speed Surges at Low or High Idle
Engine Speed Surges at Low or High Idle (Continued)
Engine Starts But Will Not Keep Running
Engine Starts But Will Not Keep Running (Continued)
Engine Vibration Excessive
Engine Vibration Excessive (Continued)
Engine Will Not Crank or Cranks Slowly
Engine Will Not Crank or Cranks Slowly (Continued)
Engine Will Not Reach High Idle
Engine Will Not Reach High Idle (Continued)
Engine Will Not Shut Off
Excessive Noise
Fuel Consumption Excessive
Fuel Consumption Excessive (Continued)
Fuel Knock
Fuel in the Lubricating Oil
Fuel or Lubricating Oil Leaking From Exhaust Manifold
Lubricating Oil Consumption Excessive
Lubricating Oil Contaminated
Lubricating Oil Pressure High
Lubricating Oil Pressure Low
Lubricating Oil Pressure Low (Continued)
Lubricating Oil Sludge in the Crankcase Excessive
Lubricating Oil Temperature Above Specification
Lubricating or Transmission Oil in the Coolant
Smoke, Black -- Excessive
Smoke, Black -- Excessive (Continued)
Smoke, White -- Excessive
Smoke, White -- Excessive (Continued)
Section 0 - Complete Engine - Group 00
Service Tools
Complete Engine - General Information
Engine Removal (000-001)
Engine Removal (000-001) - Continued
Engine Installation (000-002)
Throttle Control Lever Connection
Engine Installation (000-002) - Continued
Engine Installation (000-002) - Continued
Engine Painting (000-007)
Engine Painting (000-007) - Continued
Section 1 - Cylinder Block - Group 01
Section 1 - Cylinder Block - Group 01 - Continued
Section 1 - Cylinder Block - Group 01 - Continued
Service Tools - Cylinder Block
Service Tools - Cylinder Block
Service Tools - Cylinder Block
Service Tools - Cylinder Block
Bearings, Connecting Rod (001-005)
Bearings, Connecting Rod (001-005) - Continued
Bearings, Connecting Rod (001-005) - Continued
Inspect for Reuse (001-005-007)
Inspect for Reuse (001-005-007) - Continued
Inspect for Reuse (001-005-007) - Continued
Inspect for Reuse (001-005-007) - Continued
Bearings, Main (001-006)
Bearings, Main (001-006) - Continued
Bearings, Main (001-006) - Continued
Bearings, Main (001-006) - Continued
Bearings, Main (001-006) - Continued
Bearings, Main (001-006) - Continued
Bearings, Main (001-006) - Continued
Bearings, Main (001-006) - Continued
Camshaft (001-008)
Camshaft (001-008) - Continued
Camshaft (001-008) - Continued
Camshaft (001-008) - Continued
Camshaft (001-008) - Continued
Camshaft (001-008) - Continued
6B Engine Peak of Lobe Diameter by Camshaft Part No.
Pitting Reuse Criteria
Edge Deterioration (Breakdown) Criteria
Edge Deterioration (Breakdown) Criteria - Continued
Edge Deterioration (Breakdown) Criteria - Continued
Camshaft Bore - Inspection
Camshaft Bore - Inspection - Continued
Camshaft Bore - Inspection - Continued
Camshaft Bushings (001-010)
Camshaft Bushings (001-010) - Continued
Camshaft Gear (Camshaft Removed)
Camshaft Gear (Camshaft Removed) - Continued
Camshaft Gear (Camshaft Removed) - Continued
Camshaft Gear (Camshaft Removed) - Continued
Connecting Rod (001-014)
Connecting Rod (001-014) - Continued
Connecting Rod (001-014) - Continued
Connecting Rod (001-014) - Continued
Crankshaft and Main Bearings
Crankshaft (001-016)
Crankshaft (001-016) - Continued
Crankshaft (001-016) - Continued
Crankshaft (001-016) - Continued
Crankshaft (001-016) - Continued
Crankshaft (001-016) - Continued
Crankshaft (001-016) - Continued
Crankshaft (001-016) - Continued
Rotation Check (001-016-052)
Crankshaft Gear, Front (Crankshaft Installed) (001-018)
Inspect for Reuse (001-023-007)
Oil Seal Installation Tool, Part No. 3824498
Crankshaft Seal, Rear (001-024)
Crankshaft Seal, Rear (001-024) - Continued
Crankshaft Wear Sleeve, Front (001-025)
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Crankshaft Wear Sleeve, Front (001-025) - Continued
Gear Housing, Front (001-033)
Gear Housing, Front (001-033) - Continued
Gear Housing, Front (001-033) - Continued
Gear Housing, Front (001-033) - Continued
Gear Housing, Front (001-033) - Continued
Gear Housing, Front (001-033) - Continued
Piston (001-043)
Piston (001-043) - Continued
Piston (001-043) - Continued
Piston (001-043) - Continued
Piston (001-043) - Continued
Compression Gauge and Adapter
Head Gasket Sealing
Head Gasket Sealing - Continued
Piston Rings (001-047)
Piston Rings (001-047) - Continued
Piston Rings (001-047) - Continued
Piston Rings (001-047) - Continued
Timing Pin Housing (001-049)
Vibration Damper (001-052)
Vibration Damper (001-052) - Continued
Vibration Damper (001-052) - Continued
Vibration Damper (001-052) - Continued
Piston and Connecting Rod Assembly
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Piston and Connecting Rod Assembly - Continued
Engine Dataplate (001-057)
Crankshaft Wear Sleeve, Rear
Crankshaft Wear Sleeve, Rear - Continued
Crankshaft Wear Sleeve, Rear - Continued
Crankshaft Wear Sleeve, Rear - Continued
Crankshaft Wear Sleeve, Rear - Continued
Crankshaft Wear Sleeve, Rear - Continued
Crankshaft Wear Sleeve, Rear - Continued
NOTES
Section 2 - Cylinder Head - Group 02
'Unknown' by Unknown - Page 806 of 1536
Service Tools - Cylinder Head
Cylinder Head - General Information
Cylinder Head (002-004)
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Cylinder Head (002-004) - Continued
Push Tubes - Installation
Capscrew Length Gauge, Part No. 3823921
Capscrew Length Gauge, Part No. 3823921
Capscrew Length Gauge, Part No. 3823921 - Continued
Torque Angle Gauge - 3/4-Inch Drive, Part No. 3823878
Torque Angle Gauge - 3/4-Inch Drive, Part No. 3823878 - Continued
Valve Clearance - Adjustment
Valve Clearance - Adjustment - Continued
Valve Clearance - Adjustment - Continued
Engine Noise Diagnostics
Valve, Cylinder Head (002-020)
Valve, Cylinder Head (002-020) - Continued
Valve, Cylinder Head (002-020) - Continued
Valve, Cylinder Head (002-020) - Continued
Valve, Cylinder Head (002-020) - Continued
Valve Spring Compressor, Part No. 3375962
Valve, Cylinder Head (002-020) - Continued
Cylinder Head Gasket (002-021)
Injector Protrusion (002-022)
Section 3 - Rocker Levers - Group 03
Service Tools - Rocker Levers
Overhead Set (003-004)
Overhead Set (003-004) - Continued
Overhead Set (003-004) - Continued
Four-Cylinder Engine Adjustment
Rocker Lever (003-008)
Rocker Lever (003-008) - Continued
Rocker Lever (003-008) - Continued
Rocker Lever (003-008) - Continued
Rocker Lever (003-008) - Continued
Rocker Lever (003-008) - Continued
Rocker Lever (003-008) - Continued
Crankcase Breather Tube (003-018)
Crankcase Breather Tube (003-018) - Continued
Section 4 - Cam Followers/Tappets - Group 04
Cam Followers/Tappets
Cam Followers/Tappets - General Information
Cam Followers/Tappets - General Information - Continued
Cam Followers/Tappets - General Information - Continued
Tappet (004-015)
Tappet (004-015) - Continued
Tappet (004-015) - Continued
Tappet (004-015) - Continued
Tappet (004-015) - Continued
Tappet (004-015) - Continued
Tappet (004-015) - Continued
Tappet (004-015) - Continued
Tappet (004-015) - Continued
NOTES
Section 5 - Fuel System - Group 05
Section 5 - Fuel System - Group 05 - Continued
Service Tools - Fuel System
Service Tools - Fuel System - Continued
Fuel System - General Information
Fuel System Components and Flow - In-Line Fuel Injection Pump
Flow Diagram, Fuel System
Specifications
Specifications - Continued
Fuel Recommendations and Specifications
Engine Fuel Heater, Electric (005-008)
Engine Fuel Heater, Electric (005-008) - Continued
Fuel Consumption (005-010)
Fuel Consumption (005-010) - Continued
Fuel Consumption (005-010) - Continued
Fuel Consumption (005-010) - Continued
Fuel Flow (005-011)
Fuel Flow (005-011) - Continued
Fuel Injection Pumps, In-Line
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pumps, In-Line - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013)
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013) - Continued
Fuel Injection Pump, In-Line, Spill Port Timing (005-013)
Control Parts List
Fuel Injection Pump, Rotary (005-014)
Fuel Injection Pump (Distributor Type)
Electrical Shutoff Valves
Rotary Distributor Type Fuel Injection Pumps
Stanadyne DB4 Pump
Fuel Injection Pump, Rotary (005-014) - Continued
Fuel Injection Pump, Rotary (005-014) - Continued
Fuel Injection Pump, Rotary (005-014) - Continued
Fuel Injection Pump, Rotary (005-014) - Continued
Fuel Injection Pump, Rotary (005-014) - Continued
Fuel Injection Pump, Rotary (005-014) - Continued
Fuel Pump High Idle Speed (005-028)
Stanadyne DB4 Fuel Injection Pump Adjustment Screw
19 mm, Screwdriver and Tachometer
Bosch RQV and RQV-K Governor
Fuel Pump Support Bracket (005-033)
Fuel Pump Timing (005-037)
Fuel Pump Timing (005-037) - Continued
Fuel Pump Timing (005-037) - Continued
Fuel Pump Timing (005-037) - Continued
Fuel Pump Timing (005-037) - Continued
Fuel Pump Timing (005-037) - Continued
Fuel Pump Timing (005-037) - Continued
Fuel Shutoff Valve (005-043)
Fuel Shutoff Valve (005-043) - Continued
Fuel Shutoff Valve (005-043) - Continued
Tamper-Resistant Screw Removal Tool, Part No. 3399870
Voltage Check
Delivery Valves (Back Leakage Valves on Lucas CAV Pumps)
Fuel Shutoff Valve (005-043) - Continued
Fuel Lift Pump (005-045)
Fuel Transfer Pump (Piston Style)
Fuel Lift Pump (005-045)
Fuel Lift Pump (005-045) - Continued
Fuel Lift Pump (005-045) - Continued
Fuel Lift Pump (005-045) - Continued
Fuel Transfer Pump Flow Volume
Fuel Transfer Pump Flow Volume (Federal Mogul-Carter)
Fuel Lift Pump (005-045)
Fuel Lift Pump (005-045) - Continued
Diaphragm Style and Piston Style
Cold Start Timing Advance System (KSB) Remote (005-046)
KSB Hardware Definition
Electrical Solenoid-Style KSB
Cold Start Timing Advance System (KSB) Remote (005-046)
Cold Start Timing Advance System (KSB) Remote (005-046) - Continued
Cold Start Timing Advance System (KSB) Remote (005-046) - Continued
Resistance Check (005-046-038)
Resistance Check (005-046-038) - Continued
Speed Droop Governor (005-058)
Fuel Pump Back Leakage Valve
Fuel Pump Back Leakage Valve - Continued
Fuel Pump Pressure Regulator
Cold Start Timing Advance System (KSB) Temperature Switch (005-069)
Electrical Solenoid Style
Cold Start Timing Advance System (KSB) Pump Mounted (005-070)
Cold Start Timing Advance System (KSB) Wax Motor-Style
Electrical Solenoid-Style KSB
Pump-Mounted Wax Motor-Style KSB
Electrical Solenoid Style
Cold Start Timing Advance System (KSB) Pump Mounted (005-070) - Continued
KSB Electric Element
KSB Electric Solenoid
NOTES
Section 6 - Injectors and Fuel Lines - Group 06
Service Tools Injectors and Fuel Lines
AFC Air Tube (006-001)
Air in Fuel (006-003)
Air in Fuel (006-003) - Continued
Fuel Drain Line Restriction (006-012)
Fuel Drain Line Restriction (006-012) - Continued
Fuel Drain Line Restriction (006-012) - Continued
Fuel Filter (Spin-On Type) (006-015)
Fuel Inlet Restriction (006-020)
Fuel Manifold (Drain) (006-021)
Fuel Manifold (Drain) (006-021) - Continued
Fuel Manifold (Drain) (006-021) - Continued
Fuel Manifold (Drain) (006-021) - Continued
Fuel Supply Lines (006-024)
Fuel Supply Lines (006-024) - Continued
Fuel Supply Lines (006-024) - Continued
Fuel Supply Lines (006-024) - Continued
Fuel Supply Lines (006-024) - Continued
Injection Pumps - Venting
Injector (006-026)
Rust-Penetrating Solvent
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Injector (006-026) - Continued
Anti-seize Compound, Part No. 3824879
Fuel-Water Separator (006-043)
Fuel-Water Separator (006-043) - Continued
Injector Supply Lines (High Pressure)
Injector Supply Lines (High Pressure) - Continued
Injector Supply Lines (High Pressure) - Continued
Injector Supply Lines (High Pressure) - Continued
Injector Supply Lines (High Pressure) - Continued
Injector Supply Lines (High Pressure) - Continued
NOTES
Section 7 - Lubricating Oil System - Group 07
Section 7 - Lubricating Oil System - Group 07 - Continued
Service Tools - Lubricating Oil System
Lubricating Oil System - General Information
Flow Diagram, Lubricating Oil System
Lubrication for the Turbocharger
Lubrication for the Power Components
Specifications
Specifications - Continued
Engine Oil Heater (007-001)
Lubricating Oil Cooler
Lubricating Oil Cooler - Continued
Lubricating Oil Cooler - Continued
Lubricating Oil Dipstick Tube
Lubricating Oil Filter (Spin-On)
Lubricating Oil Pan
High-Lubricating Oil Pressure
High-Lubricating Oil Pressure - Continued
High-Lubricating Oil Pressure - Continued
High-Lubricating Oil Pressure - Continued
Lubricating Oil Pressure Regulator (Main Rifle)
Lubricating Oil Pressure Regulator (Main Rifle) - Continued
Lubricating Oil Pump
Lubricating Oil Pump - Continued
Lubricating Oil Pump - Continued
Lubricating Oil Pump - Continued
Lubricating Oil Pump - Continued
Lubricating Oil Pump - Continued
Lubricating Oil Pump - Continued
Lubricating Oil Suction Tube (Block-Mounted)
Lubricating Oil Suction Tube (Block-Mounted) - Continued
Lubricating Oil Level
Lubricating Oil Contamination
Lubricating Oil Contamination - Continued
Lubricating Oil Contamination - Continued
Lubricating Oil Contamination
Lubricating Oil Contamination - Continued
Lubricating Oil System Diagnostics
Lubricating Oil Coolers
Lubricating Oil Gauge
Incorrect Lubricating Oil Pump
Lubricating Oil Leaks
Lubricating Oil Pressure Sensor, OEM
NOTES
Section 8 - Cooling System - Group 08
Section 8 - Cooling System - Group 08 - Continued
Service Tools - Cooling System
Cooling System - General Information
Flow Diagram, Cooling System
Specifications
Specifications - Continued
Drive Belt, Cooling Fan
Maintenance Check
Coolant Heater
Coolant Thermostat
Coolant Thermostat - Continued
Coolant Thermostat - Continued
Coolant Thermostat - Continued
Coolant Thermostat - Continued
Coolant Thermostat Housing
Cooling System
Cooling System - Continued
Cooling System - Continued
Cooling System - Continued
Cooling System - Air or Combustion Gas Test
Cooling System - Air or Combustion Gas Test - Continued
Cooling System - Air or Combustion Gas Test - Continued
Cooling System - Air or Combustion Gas Test - Continued
Cooling System - Air or Combustion Gas Test - Continued
Cooling System - Air or Combustion Gas Test - Continued
Cooling System Diagnostics
Cooling System Diagnostics - Continued
Cooling System Diagnostics - Continued
Cooling System Diagnostics - Continued
Radiator, Fans, and Shutters
Cooling System Diagnostics - Continued
Gauges, Overfueling, and Loading
Fan Clutch, Electric
TABLE 1-PARTS BREAKDOWN
Fan Clutch, Electric
Fan Hub, Belt Driven
Fan Shroud Assembly
Fan Spacer and Pulley
Fan, Cooling
Fan, Cooling - Continued
Radiator
Radiator Pressure Cap
Radiator Pressure Cap - Continued
Radiator Shutter Assembly
Sea Water Heat Exchanger
Sea Water Heat Exchanger - Continued
Sea Water Heat Exchanger - Continued
Sea Water Heat Exchanger - Continued
Sea Water Heat Exchanger - Continued
Sea Water Heat Exchanger - Continued
Sea Water Pump
Sea Water Pump - Continued
Sea Water Pump - Continued
Water Pump
Water Pump - Continued
Water Pump - Continued
Water Pump - Continued
Coolant Temperature Sensor, OEM
Fan Belt Tensioner
Fan Belt Tensioner - Continued
NOTES
Section 9 - Drive Units - Group 09
Hydraulic Pump Drive
Hydraulic Pump Drive - Continued
Hydraulic Pump Drive Gear and Shaft
NOTES
Section 10 - Air Intake System - Group 10
Section 10 - Air Intake System - Group 10 - Continued
Service Tools - Air Intake System
Service Tools - Air Intake System - Continued
Flow Diagram, Air Intake System
Turbocharged-Aftercooled (Water Jacket) Engine
Turbocharged Engine
Turbocharged-Charge-Air-Cooled
Specifications
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Air Intake System - General Information
Aftercooler
Air Crossover
Air Crossover - Continued
Air Intake Manifold
Air Leaks, Air Intake and Exhaust Systems
Air Leaks, Air Intake and Exhaust Systems - Continued
Damage from Nonfiltered Air
Charge-Air Cooler (CAC)
Charge-Air Cooler (CAC) - Continued
Charge-Air Cooler (CAC) - Continued
Temperature Differential Test
Air Intake Restriction
Intake Air Restriction -- Checking
Air Intake Restriction - Continued
Turbocharger
Turbocharger - Continued
Turbocharger - Continued
Turbocharger - Continued
Turbocharger - Continued
Turbocharger - Continued
Turbocharger - Continued
Turbocharger - Continued
Turbocharger Axial Clearance
Turbocharger Blade Damage
Turbocharger Compressor Seal Leaks
Turbocharger Oil Drain Line
Turbocharger Oil Supply Line
Turbocharger Radial Bearing Clearance
Turbocharger Turbine Seal Leaks
Turbocharger Turbine Seal Leaks - Continued
Turbocharger Wastegate Actuator
Turbocharger Wastegate Actuator - Continued
Turbocharger Wastegate Actuator - Continued
Turbocharger Wastegate Actuator - Continued
Turbocharger Wastegate Actuator - Continued
Turbocharger Wastegate Valve Body
Turbocharger Wastegate Valve Body - Continued
Air Intake Manifold Heater
Normal Operation of the Intake Manifold Heater System
Air Intake Manifold Heater
Air Intake Heater Controller Interconnection Diagram
Cold Starting System
Air Intake Manifold Heater - Continued
Troubleshooting for Heater System
6B Industrial Grid Heater
Air Intake Manifold Heater
Air Intake Manifold Heater - Continued
Air Intake Manifold Heater - Continued
Air Intake Manifold Heater - Continued
Air Intake Manifold Heater - Continued
Air Intake Manifold Heater - Continued
NOTES
Section 11 - Exhaust System - Group 11
Service Tools - Exhaust System
Flow Diagram, Exhaust System
Naturally Aspirated Engine
Turbocharged Engine
Specifications
Specifications - Continued
Exhaust Manifold, Dry
Exhaust Manifold, Dry - Continued
Exhaust Restriction
NOTES
Section 12 - Compressed Air System - Group 12
Service Tools - Compressed Air System
Service Tools - Compressed Air System - Continued
Compressed Air System - General Information
Compressed Air System - General Information - Continued
Flow Diagram, Compressed Air System
Flow Diagram, Compressed Air System - Continued
Specifications
Specifications - Continued
Air Compressor Carbon Buildup
Air Compressor Coolant Lines
Air Compressor Pin Bore Wear
Air Compressor Pin Bore Wear - Continued
Air Compressor Pin Bore Wear - Continued
Air Compressor Unloader and Valve Assembly
Air Compressor Unloader and Valve Assembly - Continued
Air Compressor Unloader and Valve Assembly - Continued
Air Compressor Unloader and Valve Assembly - Continued
Air Governor (Air Compressor Will Not Pump)
Air Governor (Air Compressor Pumps Continuously)
Air Governor (Air Compressor Pumps Continuously) - Continued
Air Leaks, Compressed Air System
Air Compressor Cylinder Head (Holset SS191 Model)
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset SS191 Model) - Continued
Air Compressor Cylinder Head (Holset QE Models)
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Air Compressor Cylinder Head (Holset QE Models) - Continued
Section 13 - Electrical Equipment - Group 13
Service Tools - Electrical Equipment
Electrical Equipment - General Information
Electrical Equipment - General Information - Continued
Electronic Wiring Diagrams
Basic Wiring Circuit (with auxiliary magnetic switch)
Typical Bosch K1 Charging System Circuit
Typical Delco Charging System Circuit
Specifications
Specifications - Continued
Specifications - Continued
Wiring Size Recommendations - Starter and Fuel Solenoid
Alternator
Switch On, Lamp Off, Engine Stopped
Abnormal Charging System Operation
Alternator - Continued
Alternator - Continued
Alternator Current Output Test
Alternator Bracket
Batteries
Batteries - Continued
Batteries - Continued
Batteries - Continued
Battery Cables and Connections
Starter Magnetic Switch (013-017)
Starter Magnetic Switch (013-017) - Continued
Starter Magnetic Switch (013-017) - Continued
Starter Switch
Starter Solenoid
Starter Solenoid - Continued
Starter Solenoid - Continued
Starter Solenoid - Continued
Starter Solenoid - Continued
Starter Solenoid - Continued
Starting Motor
Starting Motor - Continued
Starting Motor - Continued
Starting Motor - Continued
NOTES
Section 14 - Engine Testing - Group 14
Service Tools - Engine Testing
Service Tools - Engine Testing
Engine Testing - General Information
Engine Testing (Chassis Dynamometer)
Engine Testing (Chassis Dynamometer) - Continued
Engine Testing (Chassis Dynamometer) - Continued
Engine Testing (Chassis Dynamometer) - Continued
Engine Testing (Chassis Dynamometer) - Continued
Engine Run-in (Chassis Dynamometer)
Engine Run-in (Without Dynamometer)
Off-Highway Applications
Engine Testing (Engine Dynamometer)
Engine Testing (Engine Dynamometer) - Continued
Engine Testing (Engine Dynamometer) - Continued
Engine Testing (Engine Dynamometer) - Continued
Engine Testing (Engine Dynamometer) - Continued
Engine Testing (Engine Dynamometer) - Continued
Engine Run-in (Engine Dynamometer)
Engine Run-in (Engine Dynamometer) - Continued
Engine Run-in (Engine Dynamometer) - Continued
Engine Run-in (Engine Dynamometer) - Continued
Engine Testing (In Chassis)
Intake and Exhaust Valve Sealing
Engine Testing (In Chassis)
Engine Testing (In Chassis) - Continued
Engine Testing (In Chassis) - Continued
Crankcase Blowby, Measure (014-010)
NOTES
Section 16 - Mounting Adaptations - Group 16
Service Tools - Mounting Adaptations
Service Tools - Mounting Adaptations - Continued
Engine Support Bracket, Front
Engine Support Bracket, Rear
Engine Support Bracket, Rear - Continued
Flywheel
Flywheel - Continued
Flywheel - Continued
Flywheel - Continued
Flywheel Face Runout
Flywheel - Continued
Flywheel - Continued
Flywheel Housing
Flywheel Housing - Continued
Flywheel Housing - Continued
Flywheel Housing - Continued
Flywheel Housing - Continued
Flywheel Housing - Continued
Dry Clutch Application
Flywheel Housing - Continued
Flywheel Ring Gear
Flywheel Ring Gear - Continued
Engine Mounts
NOTES
Section 17 - Miscellaneous - Group 17
Service Tools - Miscellaneous
Cup Plug
Cup Plug - Continued
Cup Plug - Continued
Expansion Plug
Expansion Plug - Continued
Section V - Specifications
Section V - Specifications - Continued
Section V - Specifications - Continued
Cylinder Block - Specifications
Cylinder Block - Specifications - Continued
Cylinder Block - Specifications - Continued
Cylinder Block - Specifications - Continued
Piston and Connecting Rod Assembly
Cylinder Block - Torque Values
Cylinder Block - Torque Values - Continued
Cylinder Block - Torque Values - Continued
Cylinder Head - Specifications
Cylinder Head - Torque Values
Rocker Levers - Specifications
Rocker Levers - Torque Values
Cam Followers/Tappets - Specifications
Cam Followers/Tappets - Torque Values
Fuel System - Specifications
Fuel System - Torque Values
Fuel System - Torque Values - Continued
Fuel System - Torque Values
Fuel System - Torque Values - Continued
Cold Start Timing Advance System (KSB) Remote
Injectors and Fuel Lines - Specifications
Injectors and Fuel Lines - Torque Values
Fuel Supply Lines
Lubricating Oil System - Specifications
Lubricating Oil System - Torque Values
Lubricating Oil Pressure Sensor, OEM
Cooling System - Specifications
Cooling System - Torque Values
Cooling System - Torque Values - Continued
Air Intake System - Specifications
Turbocharger Turbine Seal Leaks
Air Intake System - Torque Values
Turbocharger Oil Drain Line
Exhaust System - Specifications
Exhaust System - Torque Values
Compressed Air System - Specifications
Air Compressor Cylinder Head (Holset QE Models) (012-104)
Compressed Air System - Torque Values
Air Compressor Cylinder Head (Holset SS191 Model) (012-007)
Electrical Equipment - Torque Values
Engine Testing - Specifications
Engine Testing - Specifications - Continued
Mounting Adaptations - Specifications
Mounting Adaptations - Torque Values
Specifications
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Exhaust System
4B Exhaust System Data (nonautomotive)
Compressed Air System
Compressed Air System - Continued
Electrical System
4B Electrical System Data (nonautomotive)
Engine Testing
Wiring Size Recommendations - Starter and Fuel Solenoid
Drive Belt Tension
Engine Component Torque Values
Capscrew Markings and Torque Values
Capscrew Markings and Torque Values - Metric
Capscrew Markings and Torque Values - U.S. Customary
Newton-Meter to Foot-Pound Conversion Chart
Fraction, Decimal, Millimeter Conversions
Pipe Plug Torque Values
Tap-Drill Chart - U.S. Customary and Metric
Weights and Measures - Conversion Factors
NOTES
Section M - Component Manufacturers
Component Manufacturers' Addresses
Component Manufacturers' Addresses - Continued
Component Manufacturers' Addresses - Continued
NOTES
Section L - Service Literature
Additional Service Literature
Service Literature Ordering Location
Index
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
Index - Continued
FO-1. Power Distribution Panel Layout.
FO-2. Power Distribution Panel Diagram (sheet 1 of 10).
FO-2. Power Distribution Panel Diagram (sheet 2 of 10).
FO-2. Power Distribution Panel Diagram (sheet 3 of 10).
FO-2. Power Distribution Panel Diagram (sheet 4 of 10).
FO-2. Power Distribution Panel Diagram (sheet 5 of 10).
FO-2. Power Distribution Panel Diagram (sheet 6 of 10).
FO-2. Power Distribution Panel Diagram (sheet 7 of 10).
FO-2. Power Distribution Panel Diagram (sheet 8 of 10).
FO-2. Power Distribution Panel Diagram (sheet 9 of 10).
FO-2. Power Distribution Panel Diagram (sheet 10 of 10).
FO-3. Electric Diagram (sheet 1 of 7).
FO-3. Electric Diagram (sheet 2 of 7).
FO-3. Electric Diagram (sheet 3 of 7).
FO-3. Electric Diagram (sheet 4 of 7).
FO-3. Electric Diagram (sheet 5 of 7).
FO-3. Electric Diagram (sheet 6 of 7).
FO-3. Electric Diagram (sheet 7 of 7).
FO-4. Hydraulic Diagram.
FO-5. Pneumatic Diagram

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