TM 5-2420-230-24-2
B3.9 and B5.9 Series Engines
Section 10 - Air Intake System - Group 10
Page 10-a
Section 10 - Air Intake System - Group 10
Section Contents
Page
Aftercooler ...................................................................................................................................................
10-15
Clean.........................................................................................................................................................
10-15
Fill .............................................................................................................................................................
10-16
Install.........................................................................................................................................................
10-16
Preparatory ................................................................................................................................................
10-15
Remove .....................................................................................................................................................
10-15
Air Crossover................................................................................................................................................
10-16
Inspect for Reuse ......................................................................................................................................
10-17
Install.........................................................................................................................................................
10-17
Remove .....................................................................................................................................................
10-16
Air Intake Manifold .......................................................................................................................................
10-17
Clean.........................................................................................................................................................
10-18
Inspect for Reuse ......................................................................................................................................
10-18
Install.........................................................................................................................................................
10-18
Preparatory ................................................................................................................................................
10-17
Remove .....................................................................................................................................................
10-18
Air Intake Manifold Heater ...........................................................................................................................
10-52
General Information ..................................................................................................................................
10-52
Install.........................................................................................................................................................
10-64
Maintenance Check ...................................................................................................................................
10-61
Remove .....................................................................................................................................................
10-63
Air Intake Restriction ................................................................................................................................... 10-26
General Information .................................................................................................................................. 10-26
Measure .................................................................................................................................................... 10-27
Air Intake System - General Information ..................................................................................................... 10-14
Air Leaks, Air Intake and Exhaust Systems................................................................................................. 10-19
Initial Check............................................................................................................................................... 10-19
Charge-Air Cooler (CAC) ..............................................................................................................................
10-22
Clean.........................................................................................................................................................
10-22
General Information ..................................................................................................................................
10-22
Inspect for Reuse ......................................................................................................................................
10-23
Leak Test ...................................................................................................................................................
10-24
Pressure Test .............................................................................................................................................
10-24
Temperature Differential Test ......................................................................................................................
10-25
Flow Diagram, Air Intake System .................................................................................................................. 10-3
Service Tools .................................................................................................................................................. 10-1
Air Intake System......................................................................................................................................... 10-1
Specifications................................................................................................................................................. 10-7
Air Intake System ....................................................................................................................................... 10-7
Turbocharger ................................................................................................................................................
10-29
Clean.........................................................................................................................................................
10-33
General Information ..................................................................................................................................
10-29
Inspect for Reuse ......................................................................................................................................
10-33
Install.........................................................................................................................................................
10-35
Measure ....................................................................................................................................................
10-34
Remove .....................................................................................................................................................
10-31
Turbocharger Axial Clearance ...................................................................................................................... 10-37
Measure .................................................................................................................................................... 10-37
Turbocharger Blade Damage........................................................................................................................ 10-38
Inspect for Reuse ...................................................................................................................................... 10-38
Turbocharger Compressor Seal Leaks ......................................................................................................... 10-39
Leak Test ................................................................................................................................................... 10-39
Turbocharger Oil Drain Line ......................................................................................................................... 10-40
Clean......................................................................................................................................................... 10-40
L-1123
