CHAPTER 11 - SECTION 04 - ENGINE REPAIR
ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
OTHER MATERIAL
SPECIFICATIONS
SPECIFICATIONS - Continued
REMOVE ENGINE
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
INSTALL ENGINE
INSTALL ENGINE - Continued
INSTALL ENGINE - Continued
INSTALL ENGINE - Continued
INSTALL ENGINE - Continued
REMOVE AND INSTALL ENGINE OIL PAN
REMOVE AND INSTALL ENGINE OIL PAN - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
INSTALL WATER PUMP
INSTALL WATER PUMP - Continued
REMOVE AND TEST THERMOSTATS
REMOVE AND TEST THERMOSTATS - Continued
INSTALL THERMOSTATS
INSTALL FUEL SUPPLY PUMP
REMOVE FUEL INJECTION NOZZLES
REMOVE FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
BLEED THE FUEL SYSTEM
REMOVE AND INSTALL ARCTIC/COLD WEATHER HEATER FUEL SUPPLY PUMP
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE)
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
REMOVE AND INSTALL STARTER
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE INFORMATION
GENERAL ENGINE SPECIFICATIONS (OEM APPLICATIONS)
GENERAL ENGINE SPECIFICATIONS (OEM APPLICATIONS) - Continued
Fuels, Lubricants, and Coolant
LUBRICITY OF DIESEL FUELS
ENGINE BREAK-IN OIL
DIESEL ENGINE OIL
EXTENDED DIESEL ENGINE OIL SERVICE INTERVALS
MIXING OF LUBRICANTS
DIESEL ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT SPECIFICATIONS
SUPPLEMENTAL COOLANT ADDITIVES (SCAS)
SUPPLEMENTAL COOLANT ADDITIVES (SCAS) - Continued
TESTING DIESEL ENGINE COOLANT
REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCAS) BETWEEN COOLANT
OPERATING IN WARM TEMPERATURE CLIMATES
DISPOSING OF COOLANT
FLUSH AND SERVICE COOLING SYSTEM
FLUSH AND SERVICE COOLING SYSTEM - Continued
Engine Mounting
SAFETY PRECAUTIONS
INSTALL ADAPTERS ON ENGINE REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
MOUNT ENGINE ON REPAIR STAND - Continued
Engine Rebuild, Break-In, and Tune-Up
SEALANT APPLICATION GUIDELINES
SEALANT APPLICATION GUIDELINES - Continued
6081 ENGINE ASSEMBLY SEQUENCE AFTER OVERHAUL
ENGINE BREAK-IN GUIDELINES
PERFORM ENGINE BREAK-IN
CHECK CRANKCASE VENTILATION SYSTEM
CHECK AIR INTAKE SYSTEM
CHECK AND SERVICE COOLING SYSTEM
CHECK AND SERVICE COOLING SYSTEM - Continued
CHECK ELECTRICAL SYSTEM
PRELIMINARY ENGINE TESTING BEFORE TUNE-UP
GENERAL TUNE-UP RECOMMENDATIONS
DYNAMOMETER TEST
DYNAMOMETER TEST SPECIFICATIONS (OEM ENGINES)
Cylinder Head and Valves
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
CHECK AND ADJUST VALVE CLEARANCE
CHECK AND ADJUST VALVE CLEARANCE - Continued
CHECK VALVE LIFT
REMOVE CYLINDER HEAD
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
HEAD GASKET JOINT CONSTRUCTION AND OPERATION
HEAD GASKET JOINT CONSTRUCTION AND OPERATION - Continued
DIAGNOSING HEAD GASKET JOINT FAILURES
DIAGNOSING HEAD GASKET JOINT FAILURES
COOLANT SEAL LEAKAGE
OIL SEAL LEAKAGE
HEAD GASKET INSPECTION AND REPAIR SEQUENCE
HEAD GASKET INSPECTION AND REPAIR SEQUENCE - Continued
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY - Continued
ASSEMBLE ROCKER ARM SHAFT ASSEMBLY
MEASURE VALVE RECESS
PRELIMINARY CYLINDER HEAD AND VALVE CHECKS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT VALVE SPRING CAPS, WEAR CAPS, AND RETAINER LOCKS
INSPECT AND MEASURE VALVES
GRIND (REFACE) VALVES
CHECK CYLINDER HEAD COMBUSTION FACE FLATNESS
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
KNURL VALVE GUIDES
MEASURE VALVE SEATS
GRIND VALVE SEATS
REMOVE VALVE SEAT INSERTS AND MEASURE BORES IN CYLINDER HEAD
INSTALL VALVE SEAT INSERTS
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
CLEAN AND INSPECT PUSH RODS
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
ASSEMBLE VALVE ASSEMBLY
ASSEMBLE VALVE ASSEMBLY - Continued
INSTALL CYLINDER HEAD AND CAP SCREWS
INSTALL CYLINDER HEAD AND CAP SCREWS - Continued
TORQUE-TO-YIELD FLANGED-HEAD CAP SCREWS--GRADE 180 MARKED "SPECIAL"
INSTALL ROCKER ARM ASSEMBLY
COMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE OF ENGINE
COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE OF ENGINE
PERFORM ENGINE BREAK-IN
Cylinder Block, Liners, Pistons, and Rods
Cylinder Block, Liners, Pistons, and Rods - Continued
Cylinder Block, Liners, Pistons, and Rods - Continued
Cylinder Block, Liners, Pistons, and Rods - Continued
Cylinder Block, Liners, Pistons, and Rods - Continued
SERVICE EQUIPMENT AND TOOLS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - Continued
PRELIMINARY LINER, PISTON, AND ROD CHECKS
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES - Continued
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES - Continued
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES - Continued
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
REMOVE CYLINDER LINERS
REMOVE CYLINDER LINERS - Continued
DEGLAZE CYLINDER LINERS
CLEAN CYLINDER LINERS
CLEAN PISTONS
VISUALLY INSPECT PISTONS
CHECK PISTON RING GROOVE WEAR
CHECK PISTON RING GROOVE WEAR - Continued
INSPECT PISTON PIN AND BORE
VISUALLY INSPECT CYLINDER LINERS
VISUALLY INSPECT CYLINDER LINERS - Continued
CYLINDER LINER MANUFACTURING DATE CODE EXPLANATION
DETERMINE PISTON-TO-LINER CLEARANCE
DETERMINE PISTON-TO-LINER CLEARANCE - Continued
MEASURE LINER FLANGE THICKNESS
INSPECT AND MEASURE CONNECTING ROD BEARINGS
INSPECT AND MEASURE CONNECTING ROD BEARINGS - Continued
INSPECT ROD AND CAP
INSPECT ROD AND CAP - Continued
INSPECT PISTON PINS AND BUSHINGS
INSPECT PISTON PINS AND BUSHINGS - Continued
REMOVE PISTON PIN BUSHING, CLEAN AND INSPECT PIN BORE
INSTALL PISTON PIN BUSHING IN CONNECTING ROD
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
INSPECT AND CLEAN CYLINDER BLOCK
INSPECT AND CLEAN CYLINDER BLOCK - Continued
MEASURE CYLINDER BLOCK
INSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS
RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
INSTALL LINER SHIMS--IF REQUIRED
INSTALL PACKING ON CYLINDER LINER AND O-RINGS IN BLOCK
INSTALL CYLINDER LINER IN BLOCK
INSTALL CYLINDER LINER IN BLOCK - Continued
INSTALL PISTON AND CONNECTING ROD
INSTALL PISTON AND CONNECTING ROD - Continued
INSTALL PISTON AND CONNECTING ROD - Continued
TORQUE-TURN CONNECTING ROD CAP SCREWS
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
COMPLETE FINAL ASSEMBLY
Crankshaft, Main Bearings, and Flywheel
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS
CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - Continued
CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - Continued
CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS
REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED)
REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED) - Continued
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)
INSPECT VIBRATION DAMPER
INSPECT VIBRATION DAMPER - Continued
CHECK CRANKSHAFT END PLAY
REPLACE CRANKSHAFT FRONT OIL SEAL AND WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE)
REPLACE CRANKSHAFT FRONT OIL SEAL AND WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE) - Continued
TO REMOVE WEAR SLEEVE USING JDG786
TO INSTALL FRONT WEAR SLEEVE
TO INSTALL FRONT OIL SEAL
REMOVE AND INSTALL TIMING GEAR COVER--ENGINE INSTALLED IN VEHICLE (8000 SERIES TRACTORS)
REMOVE TIMING GEAR COVER--ENGINE REMOVED
INSPECT AND MEASURE FLYWHEEL
CHECK FLYWHEEL FACE FLATNESS
REMOVE FLYWHEEL
REMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING
REPLACE FLYWHEEL RING GEAR
REMOVE AND INSTALL REAR OIL SEAL HOUSING--ENGINE INSTALLED IN VEHICLE (8000 SERIES TRACTORS)
REMOVE REAR OIL SEAL HOUSING--ENGINE REMOVED
REMOVE MAIN BEARING CAPS
REMOVE MAIN BEARING CAPS - Continued
CHECK MAIN BEARING OIL CLEARANCE
REMOVE CONNECTING ROD CAPS AND REMOVE CRANKSHAFT
INSPECT CRANKSHAFT
MEASURE ASSEMBLED I.D. OF BEARINGS AND O.D. OF CRANKSHAFT JOURNALS
MEASURE ASSEMBLED I.D. OF BEARINGS AND O.D. OF CRANKSHAFT JOURNALS - Continued
MAIN BEARING CAP LINE BORE SPECIFICATIONS
THRUST BEARING NEW PART SPECIFICATIONS
CRANKSHAFT GRINDING GUIDELINES
CRANKSHAFT GRINDING SPECIFICATIONS
REPLACE (CRANKSHAFT) OIL PUMP DRIVE GEAR
REPLACE CRANKSHAFT GEAR
INSPECT THRUST BEARINGS
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSPECT MAIN BEARINGS AND CRANKSHAFT
INSPECT MAIN BEARINGS AND CRANKSHAFT - Continued
INSTALL CRANKSHAFT REAR OIL SEAL HOUSING
INSTALL CRANKSHAFT REAR OIL SEAL HOUSING - Continued
CHECK OIL SEAL HOUSING RUNOUT
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY - Continued
INSTALL TIMING GEAR COVER
INSTALL FRONT WEAR SLEEVE
INSTALL CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED ON ENGINE)
INSTALL VIBRATION DAMPER
INSTALL SAE 3 FLYWHEEL HOUSING
INSTALL FLYWHEEL
INSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING
Camshaft and Timing Gear Train
Camshaft and Timing Gear Train - Continued
Camshaft and Timing Gear Train - Continued
Camshaft and Timing Gear Train - Continued
OTHER MATERIAL
CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS
CAMSHAFT AND TIMING GEAR TRAIN TORQUES
CHECK VALVE LIFT
CHECK CAMSHAFT END PLAY AND MEASURE GEAR BACKLASH
REMOVE VIBRATION DAMPER AND TIMING GEAR COVER
REMOVE, INSPECT, AND INSTALL CAMSHAFT GEAR-DRIVEN AUXILIARY DRIVE--IF EQUIPPED
REMOVE CAMSHAFT
REMOVE CAMSHAFT - Continued
REMOVE CAMSHAFT GEARS
MEASURE THRUST WASHER THICKNESS
VISUALLY INSPECT CAMSHAFT
MEASURE CAMSHAFT LOBE LIFT
INSTALL CAMSHAFT GEARS
SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET
SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET - Continued
SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET
SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET - Continued
INSTALL CAMSHAFT
INSTALL THRUST WASHER AND TIMING GEAR COVER
COMPLETE FINAL ASSEMBLY
Lubrication System
LUBRICATION SYSTEM SPECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS - Continued
DIAGNOSING LUBRICATION SYSTEM MALFUNCTIONS
OIL FILTER BASE AND OIL PRESSURE REGULATING VALVE HOUSING ASSEMBLY
REMOVE AND INSTALL OIL FILTER BASE AND OIL PRESSURE REGULATING VALVE HOUSING
ENGINE OIL COOLER ASSEMBLY
REMOVE, INSPECT, AND INSTALL ENGINE OIL COOLER
INSTALL OIL COOLER ASSEMBLY
REMOVE, INSPECT, AND INSTALL OIL PRESSURE REGULATING VALVE, OIL FILTER BYPASS VALVE, AND OIL COOLER BYPASS VALVE
REMOVE ENGINE FROM 8000 TRACTORS FOR ACCESS TO ENGINE OIL PUMP
CHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH
INSPECT AND CLEAN OIL PUMP
CHECK DRIVE SHAFT END PLAY
CHECK PUMPING GEAR BACKLASH
ADJUST OIL PUMP SET SCREW (EARLY ENGINES)
INSTALL ENGINE OIL PUMP
REMOVE AND INSTALL OIL PUMP OUTLET TUBE AND OIL COOLER CROSSOVER TUBE ADAPTER
INSTALL ENGINE OIL PAN
INSTALL ENGINE OIL PAN - Continued
TIGHTEN CAP SCREWS ON FRONT FRAME/OIL SUMP (8000 SERIES TRACTORS)
TIGHTEN CAP SCREWS ON FRONT FRAME/OIL SUMP (8000 SERIES TRACTORS) - Continued
Cooling System
COOLING SYSTEM SPECIFICATIONS
DIAGNOSING COOLING SYSTEM MALFUNCTIONS
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN WATER MANIFOLD-MOUNTED, FIXED FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN WATER MANIFOLD-MOUNTED, FIXED FAN DRIVE ASSEMBLY - Continued
CHECKING BELT TENSIONER SPRING TENSION AND BELT WEAR
INSPECT AND INSTALL FAN ASSEMBLY
VISUALLY INSPECT WATER PUMP
VISUALLY INSPECT WATER PUMP - Continued
VISUALLY INSPECT WATER PUMP - Continued
INSTALL WATER PUMP ASSEMBLY
REPLACE BYPASS TUBE SEAL IN WATER PUMP COVER
REMOVE AND TEST THERMOSTATS
INSTALL THERMOSTATS
INSTALL WATER MANIFOLD
COMPLETE FINAL ASSEMBLY
Air Intake and Exhaust System
AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
EXTENDING TURBOCHARGER LIFE
INGESTION OF FOREIGN OBJECTS
REMOVE TURBOCHARGER
TURBOCHARGER FAILURE ANALYSIS
TURBOCHARGER FAILURE ANALYSIS - Continued
TURBOCHARGER FAILURE ANALYSIS - Continued
TURBOCHARGER SEVEN-STEP INSPECTION
COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
COMPRESSOR HOUSING OUTLET
TURBINE HOUSING OUTLET AND TURBINE WHEEL
EXTERNAL CENTER HOUSING AND JOINTS
TURBOCHARGER BENCH TEST
TURBOCHARGER BENCH TEST - Continued
PERFORM RADIAL BEARING CLEARANCE TEST
PERFORM AXIAL BEARING END PLAY TEST
REPAIR TURBOCHARGER
DISASSEMBLE TURBOCHARGER
CLEAN AND INSPECT TURBINE AND COMPRESSOR HOUSING
REPLACE CENTER HOUSING ASSEMBLY AND ASSEMBLE TURBOCHARGER
REPLACE CENTER HOUSING ASSEMBLY AND ASSEMBLE TURBOCHARGER - Continued
TURBOCHARGER WASTEGATE (IF EQUIPPED)
INSTALL TURBOCHARGER
INSTALL TURBOCHARGER - Continued
REMOVE, INSPECT, AND INSTALL EXHAUST MANIFOLD
REMOVE, INSPECT, AND INSTALL INTAKE MANIFOLD (6081T AND 6081H ENGINES)
REMOVE VERTICALLY-MOUNTED AFTERCOOLER AND INTAKE MANIFOLD (6081A ENGINES)
REMOVE VERTICALLY-MOUNTED AFTERCOOLER AND INTAKE MANIFOLD (6081A ENGINES) - Continued
REMOVE AND DISASSEMBLE HORIZONTALLY-MOUNTED AFTERCOOLER (6081A ENGINES)
INSPECT AND REPAIR AFTERCOOLER (6081A ENGINES)
INSPECT AND REPAIR INTAKE MANIFOLD AND AIR INTAKE COVER (6081A ENGINES)
INSTALL INTAKE MANIFOLD AND VERTICALLY-MOUNTED AFTERCOOLER (6081A ENGINES)
INSTALL INTAKE MANIFOLD AND VERTICALLY-MOUNTED AFTERCOOLER (6081A ENGINES) - Continued
INSTALL INTAKE MANIFOLD AND VERTICALLY-MOUNTED AFTERCOOLER (6081A ENGINES) - Continued
ASSEMBLE AND INSTALL HORIZONTALLY-MOUNTED AFTERCOOLER ASSEMBLY (6081A ENGINES)
ASSEMBLE AND INSTALL HORIZONTALLY-MOUNTED AFTERCOOLER ASSEMBLY (6081A ENGINES) - Continued
Fuel System
Fuel System - Continued
Fuel System - Continued
Fuel System - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
FUEL SYSTEM SPECIFICATIONS
RELIEVE FUEL SYSTEM PRESSURE
REPLACE RECTANGULAR FUEL FILTER ELEMENT
REPLACE FUEL FILTER CHECK VALVE
REPLACE PRIMARY (ROUND) FUEL FILTER/WATER SEPARATOR
IDENTIFICATION OF FUEL SUPPLY PUMPS
TEST FUEL SUPPLY PUMP FOR LEAKS
INSPECT FUEL SUPPLY PUMP
INSTALL FUEL SUPPLY PUMP
REPAIR INJECTION PUMP ANEROID--IF EQUIPPED
DISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR PARTS--IF EQUIPPED
SERVICE INJECTION PUMP OVERFLOW VALVE
REMOVE AND INSTALL FUEL SHUTOFF SOLENOID--IF EQUIPPED
IDENTIFICATION OF IN-LINE FUEL INJECTION PUMPS
SERVICE OF FUEL INJECTION PUMPS
REMOVE FUEL INJECTION PUMP
REMOVE FUEL INJECTION PUMP - Continued
REMOVE FUEL INJECTION PUMP - Continued
INSTALL FUEL INJECTION PUMP
INSTALL FUEL INJECTION PUMP - Continued
INSTALL FUEL INJECTION PUMP - Continued
INSTALL FUEL INJECTION PUMP - Continued
REMOVE FUEL INJECTION NOZZLES
REMOVE FUEL INJECTION NOZZLES - Continued
DIAGNOSE INJECTION NOZZLE MALFUNCTION
TEST FUEL INJECTION NOZZLES
PERFORM OPENING PRESSURE TEST
INJECTION NOZZLE OPENING PRESSURE SPECIFICATIONS
PERFORM NOZZLE LEAKAGE TEST
PERFORM CHATTER AND SPRAY PATTERN TEST
DISASSEMBLE FUEL INJECTION NOZZLE
DISASSEMBLE FUEL INJECTION NOZZLE - Continued
CLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY
PERFORM NOZZLE SLIDE TEST
INSPECT NOZZLE HOLDER
INSPECT NOZZLE HOLDER - Continued
INSPECT NOZZLE HOLDER - Continued
ASSEMBLE FUEL INJECTION NOZZLE
ASSEMBLE FUEL INJECTION NOZZLE - Continued
ASSEMBLE FUEL INJECTION NOZZLE - Continued
TEST AND ADJUST INJECTION NOZZLE OPENING PRESSURE
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
INSPECT AND CLEAN NOZZLE SEATING SURFACE
INSTALL FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
Electrical System and Electrical Engine Controls
Electrical System and Electrical Engine Controls - Continued
Electrical System and Electrical Engine Controls - Continued
Electrical System and Electrical Engine Controls - Continued
REMOVE AND INSTALL ALTERNATOR (OEM ENGINES)
REMOVE AND INSTALL STARTING MOTOR (OEM ENGINES)
ELECTRONIC ENGINE CONTROL SYSTEM AND SENSORS (DEERE ECU SHOWN)
REMOVE AND INSTALL SENSORS
ENGINE CONTROL UNIT (ECU)
CONNECTORS
REPLACE WEATHER PACK CONNECTOR
REPLACE WEATHER PACK CONNECTOR - Continued
REPLACE WEATHER PACK CONNECTOR - Continued
REMOVE CONNECTOR BODY FROM BLADE TERMINALS
REPLACE (PULL TYPE) METRI-PACKTM CONNECTORS
REPLACE (PUSH TYPE) METRI-PACKTM CONNECTORS
REPLACE DEUTSCH CONNECTORS
REPLACE DEUTSCH CONNECTORS - Continued
INSTALL DEUTSCH CONTACT
INSTALL DEUTSCH CONTACT - Continued
Dealer Fabricated Tools
CHAPTER 12 - SECTION 05 - ENGINE AUXILIARY SYSTEMS REPAIR
REMOVE AND INSTALL ENGINE COOLANT HEATER
REMOVE AND INSTALL ENGINE COOLANT HEATER - Continued
DISASSEMBLE AND ASSEMBLE ENGINE COOLANT HEATER
Cold Weather Starting Aids
SERVICE EQUIPMENT AND TOOLS
REMOVE AND INSTALL FAN, SHROUD, AND GUARDS
REMOVE AND INSTALL RADIATOR AND OIL
REMOVE AND INSTALL RADIATOR AND OIL - Continued
REMOVE AND INSTALL RADIATOR AND OIL - Continued
DISASSEMBLE AND ASSEMBLE RADIATOR AND OIL COOLER ASSEMBLY
REMOVE AND INSTALL COOLANT EXPANSION TANK
REMOVE AND INSTALL COOLANT EXPANSION TANK - Continued
REMOVE AND INSTALL FAN AND AIR CONDITIONER BELTS
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SPECIFICATIONS
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
REMOVE AND INSTALL ENGINE SPEED CONTROL CABLE
REMOVE AND INSTALL ENGINE CONTROL MOTOR
ENGINE CONTROL MOTOR AND SENSOR ADJUSTMENT
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL FUEL SHUT-OFF SOLENOID
FUEL SHUT-OFF SOLENOID LINKAGE CHECK AND ADJUSTMENT
FUEL SHUT-OFF SOLENOID LINKAGE CHECK AND ADJUSTMENT - Continued
ESSENTIAL TOOLS
AIR INTAKE SYSTEM LEAKAGE TEST
REMOVE AND INSTALL AIR CLEANER
REMOVE AND INSTALL CHARGE AIR COOLER
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL MUFFLER
OTHER MATERIAL
REMOVE AND INSTALL FUEL TANK
REMOVE AND INSTALL FUEL TANK - Continued
REMOVE AND INSTALL FUEL TANK - Continued
DISASSEMBLE AND ASSEMBLE PRIMARY FUEL FILTER (WATER SEPARATOR)
REPLACE FINAL FUEL FILTER ELEMENT
REPLACE FINAL FUEL FILTER CHECK 0560
BLEED THE FUEL SYSTEM
CHAPTER 13 - SECTION 07 - DAMPENER DRIVE (FLEX COUPLING) REPAIR
SPECIFICATIONS
REMOVE AND INSTALL DAMPENER DRIVE (FLEX COUPLING)
REMOVE AND INSTALL DAMPENER DRIVE (FLEX COUPLING) - Continued
CHAPTER 14 - SECTION 08 - SPLITTER DRIVE REPAIR
OTHER MATERIAL
OTHER MATERIAL - Continued
OTHER MATERIAL - Continued
DISASSEMBLE SPLITTER HOUSING
DISASSEMBLE SPLITTER HOUSING - Continued
DISASSEMBLE SPLITTER HOUSING - Continued
DISASSEMBLE SPLITTER HOUSING - Continued
DISASSEMBLE SPLITTER HOUSING - Continued
ASSEMBLE SPLITTER HOUSING
ASSEMBLE SPLITTER HOUSING - Continued
ASSEMBLE SPLITTER HOUSING - Continued
CHAPTER 15 - SECTION 16 - ELECTRICAL SYSTEM REPAIR
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
HANDLE BATTERIES SAFELY
PROCEDURE FOR TESTING BATTERIES
CHECKING ELECTROLYTE SPECIFIC GRAVITY
CHECKING ELECTROLYTE SPECIFIC GRAVITY - Continued
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
USING BOOSTER BATTERIES--24-VOLT SYSTEM
CHARGE BATTERY
CHARGE BATTERY - Continued
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL BATTERIES
ADDING 12-VOLT ACCESSORIES
REMOVE AND INSTALL 24-VOLT SLAVE RECEPTACLE
Alternator, Regulator, and Charging System Wiring
REMOVE AND INSTALL ALTERNATOR
REMOVE AND INSTALL ALTERNATOR - Continued
SPECIAL OR ESSENTIAL TOOLS
ROBERT BOSCH CHARGING CIRCUIT SPECIFICATIONS
ALTERNATOR, SECTION VIEW
ALTERNATOR--DISASSEMBLY
ALTERNATOR, EXPLODED VIEW
TESTING ROTOR FOR SHORT CIRCUIT
TURNING DOWN SLIP RINGS
REPLACING CARBON BRUSHES
CHECKING NEGATIVE DIODES
DIODE PLATE INSTALLATION
PRESSING ROTOR INTO DRIVE END FRAME
ESSENTIAL TOOLS
ESSENTIAL TOOLS - Continued
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND - Continued
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND - Continued
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND - Continued
CONNECTING ENGINE AND PUMP CONTROLLER (EPC) HARNESS CONNECTOR
DISCONNECTING TAB RETAINER CONNECTORS
REPLACING FUSES
FUSE (BLADE-TYPE) COLOR CODES
REMOVE AND INSTALL STARTER SWITCH
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL DOME LIGHT SWITCH
REMOVE AND INSTALL TRAVEL ALARM CANCEL SWITCH AND START AID SWITCH
REMOVE AND INSTALL TRAVEL ALARM CANCEL SWITCH AND START AID SWITCH - Continued
INSTALL DEUTSCH TM CONTACT
REPLACE WEATHER PACKTM CONNECTOR
REPLACE WEATHER PACKTM CONNECTOR - Continued
INSTALL WEATHER PACKTM CONTACT
REMOVE CONNECTOR BODY FROM BLADE TERMINALS
REMOVE AND INSTALL HYDRAULIC OIL FILTER RESTRICTION SWITCH
REMOVE AND INSTALL OVERLOAD ALARM RELAY
REMOVE AND INSTALL OVERLOAD ALARM PRESSURE SWITCH
REMOVE AND INSTALL OVERLOAD ALARM PROXIMITY SWITCH
WELDING ON MACHINE
WELDING ON MACHINE - Continued
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
CONNECTING ENGINE AND PUMP CONTROLLER (EPC) HARNESS CONNECTOR
REMOVE AND INSTALL ENGINE AND PUMP CONTROLLER (EPC)
REMOVE AND INSTALL MONITOR CONTROLLER
REPLACE MONITOR PANEL AND SWITCH PANEL BULB
REPLACE MONITOR PANEL AND SWITCH PANEL BULB - Continued
REMOVE AND INSTALL HOUR METER
Starting Motors
TYPICAL STARTING MOTOR OPERATION
Robert Bosch Starting Motor Repair
ROBERT BOSCH STARTING MOTOR SPECIFICATIONS
MAKE NO-LOAD TEST
DIAGNOSING STARTING MOTOR MALFUNCTIONS
ROBERT BOSCH STARTING MOTOR
STARTING MOTOR, EXPLODED VIEW
SOLENOID SWITCH--REMOVAL
SNAP RING--REMOVAL
TESTING ARMATURE FOR OPEN CIRCUIT
TURNING COMMUTATOR DOWN
TESTING FIELD WINDING FOR GROUND CIRCUITS
MAKE OPEN CIRCUIT TEST FOR FIELD WINDINGS
FIELD WINDING--INSTALLATION
TESTING CARBON BRUSHES
TESTING ARMATURE END PLAY
CHAPTER 16 - SECTION 17 - FRAME OR SUPPORTING STRUCTURE REPAIR
Frame Installation
WELDING ON MACHINE
WELDING REPAIR OF MAJOR STRUCTURE
Chassis Weights
REMOVE AND INSTALL COUNTERWEIGHT
CHAPTER 17 - SECTION 18 - OPERATOR'S STATION REPAIR
Removal and Installation
REMOVE AND INSTALL CAB
REMOVE AND INSTALL CAB - Continued
REMOVE AND INSTALL CAB - Continued
REMOVE AND INSTALL CAB - Continued
Operator Enclosure
REMOVE AND INSTALL WINDOWPANE AND TWO PIECE MOLDING
REMOVE AND INSTALL WINDOWPANE AND ONE PIECE MOLDING
REMOVE AND INSTALL SLIDING WINDOWS
WINDOWPANE DIMENSIONS
WINDOWPANE DIMENSIONS - Continued
Seat and Seat Belt
REMOVE AND INSTALL SEAT
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT BELT
INSPECT SEAT BELT
Heating and Air Conditioning
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
PROPER R134A REFRIGERANT HANDLING
R134A REFRIGERANT CAUTIONS
R134A COMPRESSOR OIL CHARGE CHECK
R134A COMPONENT OIL CHARGE
R134A REFRIGERANT RECOVERY, RECYCLING AND CHARGING STATION INSTALLATION PROCEDURE
RECOVER R134A SYSTEM
EVACUATE R134A SYSTEM
CHARGE R134A SYSTEM
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR - Continued
REMOVE AND INSTALL HEATER HOSES
REMOVE AND INSTALL HEATER HOSES - Continued
REMOVE AND INSTALL HEATER HOSES - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
INSPECT AIR CONDITIONING COMPRESSOR MANIFOLDS
REMOVE AND INSTALL RECEIVER DRYER
REMOVE AND INSTALL RECEIVER DRYER - Continued
REMOVE AND INSTALL EVAPORATOR
REMOVE AND INSTALL EVAPORATOR - Continued
REMOVE AND INSTALL CONDENSER
REMOVE AND INSTALL CONDENSER - Continued
CHAPTER 18 - SECTION 04 - ENGINE REPAIR
REMOVE AND INSTALL HAND RAILS
REMOVE AND INSTALL BOOM CYLINDER GUARD
CHAPTER 19 - SECTION 33 - EXCAVATOR REPAIR
Buckets
REPLACE BUCKET TOOTH
REPLACE BUCKET TOOTH TIP--HEAVY-DUTY BUCKET
WELDING ON MACHINE
REMOVE AND INSTALL TOOTH SHANK
REMOVE AND INSTALL TOOTH SHANK - Continued
REMOVE AND INSTALL TOOTH SHANK - Continued
REMOVE AND INSTALL TOOTH SHANK - Continued
REPLACE WELDED CUTTING EDGE
REPAIR CRACKED CUTTING EDGE
DISASSEMBLE AND ASSEMBLE BUCKET
REMOVE AND INSTALL QUICK-DISCONNECT HITCH
REMOVE AND INSTALL QUICK-DISCONNECT HITCH - Continued
DISASSEMBLE QUICK-DISCONNECT HITCH
DISASSEMBLE QUICK-DISCONNECT HITCH - Continued
ASSEMBLE QUICK-DISCONNECT HITCH
ASSEMBLE QUICK-DISCONNECT HITCH - Continued
ASSEMBLE QUICK-DISCONNECT HITCH - Continued
Frames
Frames - Continued
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
REMOVE AND INSTALL BUCKET LINKS
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BOOM
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
INSPECT ARM AND BOOM PINS AND BUSHINGS
INSPECT ARM AND BOOM PINS AND BUSHINGS - Continued
REMOVE AND INSTALL BUSHINGS AND SEALS
Hydraulic System
Hydraulic System - Continued
Hydraulic System - Continued
Hydraulic System - Continued
Hydraulic System - Continued
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
CONTROL LEVER PATTERN CONVERSION
CONTROL LEVER PATTERN CONVERSION - Continued
HYDRAULIC SYSTEM WARM-UP PROCEDURE
LOWER BOOM WITH ENGINE STOPPED (USING BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (USING BOOM CYLINDER LOAD LOWERING VALVE) - Continued
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE) - Continued
HYDRAULIC OIL CLEANUP PROCEDURE USING PORTABLE FILTER CADDY
REMOVE AND INSTALL HYDRAULIC PUMP
REMOVE AND INSTALL HYDRAULIC PUMP - Continued
REMOVE AND INSTALL HYDRAULIC PUMP - Continued
HYDRAULIC PUMP AND SPLITTER DRIVE START-UP PROCEDURE
DISASSEMBLE MAIN HYDRAULIC PUMP
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
REMOVE AND INSTALL PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP - Continued
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER - Continued
DISASSEMBLE AND ASSEMBLE PILOT PRESSURE REGULATING VALVE AND FILTER
DISASSEMBLE AND ASSEMBLE PILOT PRESSURE REGULATING VALVE AND FILTER - Continued
PILOT SHUT-OFF VALVE LINKAGE ADJUSTMENT
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD - Continued
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD - Continued
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL PROPEL PILOT CONTROLLER
REMOVE AND INSTALL PROPEL PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
REMOVE AND INSTALL FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL SUCTION STRAINER
REMOVE AND INSTALL SUCTION STRAINER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK RELIEF VALVE AND BREATHER FILTER CAP
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK RELIEF VALVE AND BREATHER FILTER CAP - Continued
REMOVE AND INSTALL RESTRICTION VALVE
REMOVE AND INSTALL RESTRICTION VALVE - Continued
REMOVE AND INSTALL OIL COOLER BYPASS VALVE
REMOVE AND INSTALL OIL COOLER BYPASS VALVE - Continued
REMOVE AND INSTALL RADIATOR AND OIL COOLER
REMOVE AND INSTALL RADIATOR AND OIL COOLER - Continued
REMOVE AND INSTALL RADIATOR AND OIL COOLER - Continued
DISASSEMBLE AND ASSEMBLE RADIATOR AND OIL COOLER ASSEMBLY
REMOVE AND INSTALL BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE
REMOVE AND INSTALL BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE - Continued
REMOVE AND INSTALL BOOM CYLINDER
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
HYDRAULIC CYLINDER BLEED PROCEDURE
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
REMOVE AND INSTALL AUXILIARY HYDRAULICS PRESSURE REDUCING VALVE
DISASSEMBLE AND ASSEMBLE AUXILIARY HYDRAULICS PRESSURE REDUCING VALVE
REMOVE AND INSTALL AUXILIARY HYDRAULICS SOLENOID CONTROL VALVE
REMOVE AND INSTALL AUXILIARY HYDRAULICS SOLENOID CONTROL VALVE - Continued
CHAPTER 20 - SECTION 33 - HYDRAULIC IMPACT BREAKER REPAIR
HYDRAULIC IMPACT BREAKER DISASSEMBLY
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
DISASSEMBLE ACCUMULATOR
DISASSEMBLE HEAD
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE CYLINDER
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CHUCK HOUSING
DISASSEMBLE CHUCK HOUSING - Continued
DISASSEMBLE CHUCK HOUSING - Continued
DISASSEMBLE HIGH AND LOW PRESSURE LINKS
DISASSEMBLE (POWER) PRESSURE-REGULATING VALVE
DISASSEMBLE (POWER) PRESSURE-REGULATING VALVE - Continued
DISASSEMBLE FREQUENCY REGULATING (SPEED) VALVE
DISASSEMBLE FREQUENCY REGULATING (SPEED) VALVE - Continued
HYDRAULIC IMPACT BREAKER ASSEMBLY
ASSEMBLE CHUCK HOUSING
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CYLINDER
ASSEMBLE CYLINDER - Continued
ASSEMBLE CYLINDER - Continued
ASSEMBLE CYLINDER - Continued
ASSEMBLE PRESSURE REGULATING AND FREQUENCY VALVES
ASSEMBLE PRESSURE REGULATING AND FREQUENCY VALVES - Continued
ASSEMBLE PRESSURE REGULATING AND FREQUENCY VALVES - Continued
ASSEMBLE HEAD
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE BREAKER CASE AND MOUNTING BRACKET
ASSEMBLE HIGH AND LOW PRESSURE LINKS
ASSEMBLE HIGH AND LOW PRESSURE LINKS - Continued
ASSEMBLE TOOL
ASSEMBLE TOOL - Continued
ACCUMULATOR ASSEMBLY AND NITROGEN RECHARGE
ASSEMBLE ACCUMULATOR
NITROGEN RECHARGE
NITROGEN RECHARGE - Continued
HYDRAULIC IMPACT BREAKER SET-UP AND OIL PRESSURE REGULATION
BREAKER INLET PRESSURE CALIBRATION
BREAKER INSUFFICIENT OIL FLOW ADJUSTMENTS
BREAKER INSUFFICIENT OIL FLOW ADJUSTMENTS - Continued
HIGH BACK-PRESSURE LEVELS
BREAKER WORKING FREQUENCY CALIBRATION/REGULATION
BREAKER WORKING FREQUENCY CALIBRATION/REGULATION - Continued
SPECIAL WORKING FREQUENCY CALIBRATIONS
REGULATING A PIN VALVE
HYDRAULIC CIRCUIT ADJUSTMENT
VALVES CALIBRATION
TECHNICAL SPECIFICATIONS
CHAPTER 21 - SECTION 43 - SWING OR PIVOTING SYSTEM REPAIR
Mechanical Drive Elements
Mechanical Drive Elements - Continued
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL SWING GEARBOX
REMOVE AND INSTALL SWING GEARBOX - Continued
REMOVE AND INSTALL SWING GEARBOX - Continued
SWING GEARBOX START-UP PROCEDURE
DISASSEMBLE AND ASSEMBLE SWING GEARBOX
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
REMOVE UPPERSTRUCTURE
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE
INSTALL UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE - Continued
REMOVE AND INSTALL SWING BEARING
DISASSEMBLE AND ASSEMBLE SWING BEARING
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
INSTALL SWING BEARING UPPER SEAL
INSTALL SWING BEARING LOWER SEAL
Hydraulic System
Hydraulic System - Continued
SWING MOTOR AND PARK BRAKE START-UP PROCEDURE
DISASSEMBLE SWING MOTOR AND PARK BRAKE
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES - Continued
DISASSEMBLE AND ASSEMBLE SWING MOTOR PARK BRAKE RELIEF VALVE
CHAPTER 22 - SECTION 99 - DEALER FABRICATED TOOLS
Dealer Fabricated Tools
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
DFT1087 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY GUARD TOOL
DFT1112 SPACER
DF1036A PROPEL GEARBOX NUT WRENCH
DFT1109 HOLDING BAR
DF1037 HYDRAULIC PUMP TORQUE ADAPTER
ROTARY MANIFOLD LIFTING TOOL
DFT1089 BARREL SUPPORT
GUIDE PIN
DFT1119 PUMP SUPPORT
APPENDIX A. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
LUBRICATION SERVICE INTERVALS-NORMAL CONDITIONS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
APPENDIX B. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC EXCAVATOR 330LCR
MAINTENANCE FUNCTIONS DEFINED
JOHN DEERE FUNCTIONAL GROUP CODING
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 330LCR
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 330LCR (Continued)
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 330LCR (Continued)
Section IV. REMARKS
Foldout 51 (Foldout 52 blank)
ESSENTIAL TOOLS
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
OTHER MATERIAL
SPECIFICATIONS
SPECIFICATIONS - Continued
REMOVE ENGINE
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
INSTALL ENGINE
INSTALL ENGINE - Continued
INSTALL ENGINE - Continued
INSTALL ENGINE - Continued
INSTALL ENGINE - Continued
REMOVE AND INSTALL ENGINE OIL PAN
REMOVE AND INSTALL ENGINE OIL PAN - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
INSTALL WATER PUMP
INSTALL WATER PUMP - Continued
REMOVE AND TEST THERMOSTATS
REMOVE AND TEST THERMOSTATS - Continued
INSTALL THERMOSTATS
INSTALL FUEL SUPPLY PUMP
REMOVE FUEL INJECTION NOZZLES
REMOVE FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
BLEED THE FUEL SYSTEM
REMOVE AND INSTALL ARCTIC/COLD WEATHER HEATER FUEL SUPPLY PUMP
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE)
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
REMOVE AND INSTALL STARTER
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE INFORMATION
GENERAL ENGINE SPECIFICATIONS (OEM APPLICATIONS)
GENERAL ENGINE SPECIFICATIONS (OEM APPLICATIONS) - Continued
Fuels, Lubricants, and Coolant
LUBRICITY OF DIESEL FUELS
ENGINE BREAK-IN OIL
DIESEL ENGINE OIL
EXTENDED DIESEL ENGINE OIL SERVICE INTERVALS
MIXING OF LUBRICANTS
DIESEL ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT SPECIFICATIONS
SUPPLEMENTAL COOLANT ADDITIVES (SCAS)
SUPPLEMENTAL COOLANT ADDITIVES (SCAS) - Continued
TESTING DIESEL ENGINE COOLANT
REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCAS) BETWEEN COOLANT
OPERATING IN WARM TEMPERATURE CLIMATES
DISPOSING OF COOLANT
FLUSH AND SERVICE COOLING SYSTEM
FLUSH AND SERVICE COOLING SYSTEM - Continued
Engine Mounting
SAFETY PRECAUTIONS
INSTALL ADAPTERS ON ENGINE REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
MOUNT ENGINE ON REPAIR STAND - Continued
Engine Rebuild, Break-In, and Tune-Up
SEALANT APPLICATION GUIDELINES
SEALANT APPLICATION GUIDELINES - Continued
6081 ENGINE ASSEMBLY SEQUENCE AFTER OVERHAUL
ENGINE BREAK-IN GUIDELINES
PERFORM ENGINE BREAK-IN
CHECK CRANKCASE VENTILATION SYSTEM
CHECK AIR INTAKE SYSTEM
CHECK AND SERVICE COOLING SYSTEM
CHECK AND SERVICE COOLING SYSTEM - Continued
CHECK ELECTRICAL SYSTEM
PRELIMINARY ENGINE TESTING BEFORE TUNE-UP
GENERAL TUNE-UP RECOMMENDATIONS
DYNAMOMETER TEST
DYNAMOMETER TEST SPECIFICATIONS (OEM ENGINES)
Cylinder Head and Valves
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
CHECK AND ADJUST VALVE CLEARANCE
CHECK AND ADJUST VALVE CLEARANCE - Continued
CHECK VALVE LIFT
REMOVE CYLINDER HEAD
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
HEAD GASKET JOINT CONSTRUCTION AND OPERATION
HEAD GASKET JOINT CONSTRUCTION AND OPERATION - Continued
DIAGNOSING HEAD GASKET JOINT FAILURES
DIAGNOSING HEAD GASKET JOINT FAILURES
COOLANT SEAL LEAKAGE
OIL SEAL LEAKAGE
HEAD GASKET INSPECTION AND REPAIR SEQUENCE
HEAD GASKET INSPECTION AND REPAIR SEQUENCE - Continued
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY - Continued
ASSEMBLE ROCKER ARM SHAFT ASSEMBLY
MEASURE VALVE RECESS
PRELIMINARY CYLINDER HEAD AND VALVE CHECKS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT VALVE SPRING CAPS, WEAR CAPS, AND RETAINER LOCKS
INSPECT AND MEASURE VALVES
GRIND (REFACE) VALVES
CHECK CYLINDER HEAD COMBUSTION FACE FLATNESS
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
KNURL VALVE GUIDES
MEASURE VALVE SEATS
GRIND VALVE SEATS
REMOVE VALVE SEAT INSERTS AND MEASURE BORES IN CYLINDER HEAD
INSTALL VALVE SEAT INSERTS
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
CLEAN AND INSPECT PUSH RODS
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
ASSEMBLE VALVE ASSEMBLY
ASSEMBLE VALVE ASSEMBLY - Continued
INSTALL CYLINDER HEAD AND CAP SCREWS
INSTALL CYLINDER HEAD AND CAP SCREWS - Continued
TORQUE-TO-YIELD FLANGED-HEAD CAP SCREWS--GRADE 180 MARKED "SPECIAL"
INSTALL ROCKER ARM ASSEMBLY
COMPLETE FINAL ASSEMBLY OF INJECTION PUMP SIDE OF ENGINE
COMPLETE FINAL ASSEMBLY ON EXHAUST MANIFOLD SIDE OF ENGINE
PERFORM ENGINE BREAK-IN
Cylinder Block, Liners, Pistons, and Rods
Cylinder Block, Liners, Pistons, and Rods - Continued
Cylinder Block, Liners, Pistons, and Rods - Continued
Cylinder Block, Liners, Pistons, and Rods - Continued
Cylinder Block, Liners, Pistons, and Rods - Continued
SERVICE EQUIPMENT AND TOOLS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS, AND RODS SPECIFICATIONS - Continued
PRELIMINARY LINER, PISTON, AND ROD CHECKS
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES - Continued
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES - Continued
REMOVE PISTONS AND CONNECTING ROD ASSEMBLIES - Continued
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
REMOVE CYLINDER LINERS
REMOVE CYLINDER LINERS - Continued
DEGLAZE CYLINDER LINERS
CLEAN CYLINDER LINERS
CLEAN PISTONS
VISUALLY INSPECT PISTONS
CHECK PISTON RING GROOVE WEAR
CHECK PISTON RING GROOVE WEAR - Continued
INSPECT PISTON PIN AND BORE
VISUALLY INSPECT CYLINDER LINERS
VISUALLY INSPECT CYLINDER LINERS - Continued
CYLINDER LINER MANUFACTURING DATE CODE EXPLANATION
DETERMINE PISTON-TO-LINER CLEARANCE
DETERMINE PISTON-TO-LINER CLEARANCE - Continued
MEASURE LINER FLANGE THICKNESS
INSPECT AND MEASURE CONNECTING ROD BEARINGS
INSPECT AND MEASURE CONNECTING ROD BEARINGS - Continued
INSPECT ROD AND CAP
INSPECT ROD AND CAP - Continued
INSPECT PISTON PINS AND BUSHINGS
INSPECT PISTON PINS AND BUSHINGS - Continued
REMOVE PISTON PIN BUSHING, CLEAN AND INSPECT PIN BORE
INSTALL PISTON PIN BUSHING IN CONNECTING ROD
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
INSPECT AND CLEAN CYLINDER BLOCK
INSPECT AND CLEAN CYLINDER BLOCK - Continued
MEASURE CYLINDER BLOCK
INSTALL PISTON COOLING ORIFICES AND GALLERY PLUGS
RECHECK CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
INSTALL LINER SHIMS--IF REQUIRED
INSTALL PACKING ON CYLINDER LINER AND O-RINGS IN BLOCK
INSTALL CYLINDER LINER IN BLOCK
INSTALL CYLINDER LINER IN BLOCK - Continued
INSTALL PISTON AND CONNECTING ROD
INSTALL PISTON AND CONNECTING ROD - Continued
INSTALL PISTON AND CONNECTING ROD - Continued
TORQUE-TURN CONNECTING ROD CAP SCREWS
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
COMPLETE FINAL ASSEMBLY
Crankshaft, Main Bearings, and Flywheel
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
Crankshaft, Main Bearings, and Flywheel - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS
CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - Continued
CRANKSHAFT, MAIN BEARINGS, AND FLYWHEEL SPECIFICATIONS - Continued
CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS
REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED)
REMOVE CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITH OIL SEAL HOUSING INSTALLED) - Continued
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE (WITHOUT ENGINE DISASSEMBLY)
INSPECT VIBRATION DAMPER
INSPECT VIBRATION DAMPER - Continued
CHECK CRANKSHAFT END PLAY
REPLACE CRANKSHAFT FRONT OIL SEAL AND WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE)
REPLACE CRANKSHAFT FRONT OIL SEAL AND WEAR SLEEVE (WITH TIMING GEAR COVER INSTALLED ON ENGINE) - Continued
TO REMOVE WEAR SLEEVE USING JDG786
TO INSTALL FRONT WEAR SLEEVE
TO INSTALL FRONT OIL SEAL
REMOVE AND INSTALL TIMING GEAR COVER--ENGINE INSTALLED IN VEHICLE (8000 SERIES TRACTORS)
REMOVE TIMING GEAR COVER--ENGINE REMOVED
INSPECT AND MEASURE FLYWHEEL
CHECK FLYWHEEL FACE FLATNESS
REMOVE FLYWHEEL
REMOVE SAE 1 AND SAE 2 FLYWHEEL HOUSING
REPLACE FLYWHEEL RING GEAR
REMOVE AND INSTALL REAR OIL SEAL HOUSING--ENGINE INSTALLED IN VEHICLE (8000 SERIES TRACTORS)
REMOVE REAR OIL SEAL HOUSING--ENGINE REMOVED
REMOVE MAIN BEARING CAPS
REMOVE MAIN BEARING CAPS - Continued
CHECK MAIN BEARING OIL CLEARANCE
REMOVE CONNECTING ROD CAPS AND REMOVE CRANKSHAFT
INSPECT CRANKSHAFT
MEASURE ASSEMBLED I.D. OF BEARINGS AND O.D. OF CRANKSHAFT JOURNALS
MEASURE ASSEMBLED I.D. OF BEARINGS AND O.D. OF CRANKSHAFT JOURNALS - Continued
MAIN BEARING CAP LINE BORE SPECIFICATIONS
THRUST BEARING NEW PART SPECIFICATIONS
CRANKSHAFT GRINDING GUIDELINES
CRANKSHAFT GRINDING SPECIFICATIONS
REPLACE (CRANKSHAFT) OIL PUMP DRIVE GEAR
REPLACE CRANKSHAFT GEAR
INSPECT THRUST BEARINGS
REMOVE AND CLEAN PISTON COOLING ORIFICES
INSPECT MAIN BEARINGS AND CRANKSHAFT
INSPECT MAIN BEARINGS AND CRANKSHAFT - Continued
INSTALL CRANKSHAFT REAR OIL SEAL HOUSING
INSTALL CRANKSHAFT REAR OIL SEAL HOUSING - Continued
CHECK OIL SEAL HOUSING RUNOUT
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE ASSEMBLY - Continued
INSTALL TIMING GEAR COVER
INSTALL FRONT WEAR SLEEVE
INSTALL CRANKSHAFT FRONT OIL SEAL (WITH TIMING GEAR COVER INSTALLED ON ENGINE)
INSTALL VIBRATION DAMPER
INSTALL SAE 3 FLYWHEEL HOUSING
INSTALL FLYWHEEL
INSTALL SAE 1 AND SAE 2 FLYWHEEL HOUSING
Camshaft and Timing Gear Train
Camshaft and Timing Gear Train - Continued
Camshaft and Timing Gear Train - Continued
Camshaft and Timing Gear Train - Continued
OTHER MATERIAL
CAMSHAFT AND TIMING GEAR TRAIN SPECIFICATIONS
CAMSHAFT AND TIMING GEAR TRAIN TORQUES
CHECK VALVE LIFT
CHECK CAMSHAFT END PLAY AND MEASURE GEAR BACKLASH
REMOVE VIBRATION DAMPER AND TIMING GEAR COVER
REMOVE, INSPECT, AND INSTALL CAMSHAFT GEAR-DRIVEN AUXILIARY DRIVE--IF EQUIPPED
REMOVE CAMSHAFT
REMOVE CAMSHAFT - Continued
REMOVE CAMSHAFT GEARS
MEASURE THRUST WASHER THICKNESS
VISUALLY INSPECT CAMSHAFT
MEASURE CAMSHAFT LOBE LIFT
INSTALL CAMSHAFT GEARS
SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET
SERVICE CAMSHAFT BUSHINGS USING JDG602 ADAPTER SET - Continued
SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET
SERVICE CAMSHAFT BUSHINGS USING JDG606 ADAPTER SET - Continued
INSTALL CAMSHAFT
INSTALL THRUST WASHER AND TIMING GEAR COVER
COMPLETE FINAL ASSEMBLY
Lubrication System
LUBRICATION SYSTEM SPECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS - Continued
DIAGNOSING LUBRICATION SYSTEM MALFUNCTIONS
OIL FILTER BASE AND OIL PRESSURE REGULATING VALVE HOUSING ASSEMBLY
REMOVE AND INSTALL OIL FILTER BASE AND OIL PRESSURE REGULATING VALVE HOUSING
ENGINE OIL COOLER ASSEMBLY
REMOVE, INSPECT, AND INSTALL ENGINE OIL COOLER
INSTALL OIL COOLER ASSEMBLY
REMOVE, INSPECT, AND INSTALL OIL PRESSURE REGULATING VALVE, OIL FILTER BYPASS VALVE, AND OIL COOLER BYPASS VALVE
REMOVE ENGINE FROM 8000 TRACTORS FOR ACCESS TO ENGINE OIL PUMP
CHECK CRANKSHAFT GEAR-TO-OIL PUMP DRIVE GEAR BACKLASH
INSPECT AND CLEAN OIL PUMP
CHECK DRIVE SHAFT END PLAY
CHECK PUMPING GEAR BACKLASH
ADJUST OIL PUMP SET SCREW (EARLY ENGINES)
INSTALL ENGINE OIL PUMP
REMOVE AND INSTALL OIL PUMP OUTLET TUBE AND OIL COOLER CROSSOVER TUBE ADAPTER
INSTALL ENGINE OIL PAN
INSTALL ENGINE OIL PAN - Continued
TIGHTEN CAP SCREWS ON FRONT FRAME/OIL SUMP (8000 SERIES TRACTORS)
TIGHTEN CAP SCREWS ON FRONT FRAME/OIL SUMP (8000 SERIES TRACTORS) - Continued
Cooling System
COOLING SYSTEM SPECIFICATIONS
DIAGNOSING COOLING SYSTEM MALFUNCTIONS
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN HEAVY-DUTY, ADJUSTABLE FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN WATER MANIFOLD-MOUNTED, FIXED FAN DRIVE ASSEMBLY
REPLACE BEARINGS IN WATER MANIFOLD-MOUNTED, FIXED FAN DRIVE ASSEMBLY - Continued
CHECKING BELT TENSIONER SPRING TENSION AND BELT WEAR
INSPECT AND INSTALL FAN ASSEMBLY
VISUALLY INSPECT WATER PUMP
VISUALLY INSPECT WATER PUMP - Continued
VISUALLY INSPECT WATER PUMP - Continued
INSTALL WATER PUMP ASSEMBLY
REPLACE BYPASS TUBE SEAL IN WATER PUMP COVER
REMOVE AND TEST THERMOSTATS
INSTALL THERMOSTATS
INSTALL WATER MANIFOLD
COMPLETE FINAL ASSEMBLY
Air Intake and Exhaust System
AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
EXTENDING TURBOCHARGER LIFE
INGESTION OF FOREIGN OBJECTS
REMOVE TURBOCHARGER
TURBOCHARGER FAILURE ANALYSIS
TURBOCHARGER FAILURE ANALYSIS - Continued
TURBOCHARGER FAILURE ANALYSIS - Continued
TURBOCHARGER SEVEN-STEP INSPECTION
COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
COMPRESSOR HOUSING OUTLET
TURBINE HOUSING OUTLET AND TURBINE WHEEL
EXTERNAL CENTER HOUSING AND JOINTS
TURBOCHARGER BENCH TEST
TURBOCHARGER BENCH TEST - Continued
PERFORM RADIAL BEARING CLEARANCE TEST
PERFORM AXIAL BEARING END PLAY TEST
REPAIR TURBOCHARGER
DISASSEMBLE TURBOCHARGER
CLEAN AND INSPECT TURBINE AND COMPRESSOR HOUSING
REPLACE CENTER HOUSING ASSEMBLY AND ASSEMBLE TURBOCHARGER
REPLACE CENTER HOUSING ASSEMBLY AND ASSEMBLE TURBOCHARGER - Continued
TURBOCHARGER WASTEGATE (IF EQUIPPED)
INSTALL TURBOCHARGER
INSTALL TURBOCHARGER - Continued
REMOVE, INSPECT, AND INSTALL EXHAUST MANIFOLD
REMOVE, INSPECT, AND INSTALL INTAKE MANIFOLD (6081T AND 6081H ENGINES)
REMOVE VERTICALLY-MOUNTED AFTERCOOLER AND INTAKE MANIFOLD (6081A ENGINES)
REMOVE VERTICALLY-MOUNTED AFTERCOOLER AND INTAKE MANIFOLD (6081A ENGINES) - Continued
REMOVE AND DISASSEMBLE HORIZONTALLY-MOUNTED AFTERCOOLER (6081A ENGINES)
INSPECT AND REPAIR AFTERCOOLER (6081A ENGINES)
INSPECT AND REPAIR INTAKE MANIFOLD AND AIR INTAKE COVER (6081A ENGINES)
INSTALL INTAKE MANIFOLD AND VERTICALLY-MOUNTED AFTERCOOLER (6081A ENGINES)
INSTALL INTAKE MANIFOLD AND VERTICALLY-MOUNTED AFTERCOOLER (6081A ENGINES) - Continued
INSTALL INTAKE MANIFOLD AND VERTICALLY-MOUNTED AFTERCOOLER (6081A ENGINES) - Continued
ASSEMBLE AND INSTALL HORIZONTALLY-MOUNTED AFTERCOOLER ASSEMBLY (6081A ENGINES)
ASSEMBLE AND INSTALL HORIZONTALLY-MOUNTED AFTERCOOLER ASSEMBLY (6081A ENGINES) - Continued
Fuel System
Fuel System - Continued
Fuel System - Continued
Fuel System - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
FUEL SYSTEM SPECIFICATIONS
RELIEVE FUEL SYSTEM PRESSURE
REPLACE RECTANGULAR FUEL FILTER ELEMENT
REPLACE FUEL FILTER CHECK VALVE
REPLACE PRIMARY (ROUND) FUEL FILTER/WATER SEPARATOR
IDENTIFICATION OF FUEL SUPPLY PUMPS
TEST FUEL SUPPLY PUMP FOR LEAKS
INSPECT FUEL SUPPLY PUMP
INSTALL FUEL SUPPLY PUMP
REPAIR INJECTION PUMP ANEROID--IF EQUIPPED
DISASSEMBLE AND CLEAN HYDRAULIC ANEROID ACTIVATOR PARTS--IF EQUIPPED
SERVICE INJECTION PUMP OVERFLOW VALVE
REMOVE AND INSTALL FUEL SHUTOFF SOLENOID--IF EQUIPPED
IDENTIFICATION OF IN-LINE FUEL INJECTION PUMPS
SERVICE OF FUEL INJECTION PUMPS
REMOVE FUEL INJECTION PUMP
REMOVE FUEL INJECTION PUMP - Continued
REMOVE FUEL INJECTION PUMP - Continued
INSTALL FUEL INJECTION PUMP
INSTALL FUEL INJECTION PUMP - Continued
INSTALL FUEL INJECTION PUMP - Continued
INSTALL FUEL INJECTION PUMP - Continued
REMOVE FUEL INJECTION NOZZLES
REMOVE FUEL INJECTION NOZZLES - Continued
DIAGNOSE INJECTION NOZZLE MALFUNCTION
TEST FUEL INJECTION NOZZLES
PERFORM OPENING PRESSURE TEST
INJECTION NOZZLE OPENING PRESSURE SPECIFICATIONS
PERFORM NOZZLE LEAKAGE TEST
PERFORM CHATTER AND SPRAY PATTERN TEST
DISASSEMBLE FUEL INJECTION NOZZLE
DISASSEMBLE FUEL INJECTION NOZZLE - Continued
CLEAN AND INSPECT FUEL INJECTION NOZZLE ASSEMBLY
PERFORM NOZZLE SLIDE TEST
INSPECT NOZZLE HOLDER
INSPECT NOZZLE HOLDER - Continued
INSPECT NOZZLE HOLDER - Continued
ASSEMBLE FUEL INJECTION NOZZLE
ASSEMBLE FUEL INJECTION NOZZLE - Continued
ASSEMBLE FUEL INJECTION NOZZLE - Continued
TEST AND ADJUST INJECTION NOZZLE OPENING PRESSURE
INSPECT AND CLEAN CYLINDER HEAD NOZZLE BORE
INSPECT AND CLEAN NOZZLE SEATING SURFACE
INSTALL FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
INSTALL FUEL INJECTION NOZZLES - Continued
Electrical System and Electrical Engine Controls
Electrical System and Electrical Engine Controls - Continued
Electrical System and Electrical Engine Controls - Continued
Electrical System and Electrical Engine Controls - Continued
REMOVE AND INSTALL ALTERNATOR (OEM ENGINES)
REMOVE AND INSTALL STARTING MOTOR (OEM ENGINES)
ELECTRONIC ENGINE CONTROL SYSTEM AND SENSORS (DEERE ECU SHOWN)
REMOVE AND INSTALL SENSORS
ENGINE CONTROL UNIT (ECU)
CONNECTORS
REPLACE WEATHER PACK CONNECTOR
REPLACE WEATHER PACK CONNECTOR - Continued
REPLACE WEATHER PACK CONNECTOR - Continued
REMOVE CONNECTOR BODY FROM BLADE TERMINALS
REPLACE (PULL TYPE) METRI-PACKTM CONNECTORS
REPLACE (PUSH TYPE) METRI-PACKTM CONNECTORS
REPLACE DEUTSCH CONNECTORS
REPLACE DEUTSCH CONNECTORS - Continued
INSTALL DEUTSCH CONTACT
INSTALL DEUTSCH CONTACT - Continued
Dealer Fabricated Tools
CHAPTER 12 - SECTION 05 - ENGINE AUXILIARY SYSTEMS REPAIR
REMOVE AND INSTALL ENGINE COOLANT HEATER
REMOVE AND INSTALL ENGINE COOLANT HEATER - Continued
DISASSEMBLE AND ASSEMBLE ENGINE COOLANT HEATER
Cold Weather Starting Aids
SERVICE EQUIPMENT AND TOOLS
REMOVE AND INSTALL FAN, SHROUD, AND GUARDS
REMOVE AND INSTALL RADIATOR AND OIL
REMOVE AND INSTALL RADIATOR AND OIL - Continued
REMOVE AND INSTALL RADIATOR AND OIL - Continued
DISASSEMBLE AND ASSEMBLE RADIATOR AND OIL COOLER ASSEMBLY
REMOVE AND INSTALL COOLANT EXPANSION TANK
REMOVE AND INSTALL COOLANT EXPANSION TANK - Continued
REMOVE AND INSTALL FAN AND AIR CONDITIONER BELTS
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SPECIFICATIONS
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
REMOVE AND INSTALL ENGINE SPEED CONTROL CABLE
REMOVE AND INSTALL ENGINE CONTROL MOTOR
ENGINE CONTROL MOTOR AND SENSOR ADJUSTMENT
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL FUEL SHUT-OFF SOLENOID
FUEL SHUT-OFF SOLENOID LINKAGE CHECK AND ADJUSTMENT
FUEL SHUT-OFF SOLENOID LINKAGE CHECK AND ADJUSTMENT - Continued
ESSENTIAL TOOLS
AIR INTAKE SYSTEM LEAKAGE TEST
REMOVE AND INSTALL AIR CLEANER
REMOVE AND INSTALL CHARGE AIR COOLER
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
REMOVE AND INSTALL MUFFLER
OTHER MATERIAL
REMOVE AND INSTALL FUEL TANK
REMOVE AND INSTALL FUEL TANK - Continued
REMOVE AND INSTALL FUEL TANK - Continued
DISASSEMBLE AND ASSEMBLE PRIMARY FUEL FILTER (WATER SEPARATOR)
REPLACE FINAL FUEL FILTER ELEMENT
REPLACE FINAL FUEL FILTER CHECK 0560
BLEED THE FUEL SYSTEM
CHAPTER 13 - SECTION 07 - DAMPENER DRIVE (FLEX COUPLING) REPAIR
SPECIFICATIONS
REMOVE AND INSTALL DAMPENER DRIVE (FLEX COUPLING)
REMOVE AND INSTALL DAMPENER DRIVE (FLEX COUPLING) - Continued
CHAPTER 14 - SECTION 08 - SPLITTER DRIVE REPAIR
OTHER MATERIAL
OTHER MATERIAL - Continued
OTHER MATERIAL - Continued
DISASSEMBLE SPLITTER HOUSING
DISASSEMBLE SPLITTER HOUSING - Continued
DISASSEMBLE SPLITTER HOUSING - Continued
DISASSEMBLE SPLITTER HOUSING - Continued
DISASSEMBLE SPLITTER HOUSING - Continued
ASSEMBLE SPLITTER HOUSING
ASSEMBLE SPLITTER HOUSING - Continued
ASSEMBLE SPLITTER HOUSING - Continued
CHAPTER 15 - SECTION 16 - ELECTRICAL SYSTEM REPAIR
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
HANDLE BATTERIES SAFELY
PROCEDURE FOR TESTING BATTERIES
CHECKING ELECTROLYTE SPECIFIC GRAVITY
CHECKING ELECTROLYTE SPECIFIC GRAVITY - Continued
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
USING BOOSTER BATTERIES--24-VOLT SYSTEM
CHARGE BATTERY
CHARGE BATTERY - Continued
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL BATTERIES
ADDING 12-VOLT ACCESSORIES
REMOVE AND INSTALL 24-VOLT SLAVE RECEPTACLE
Alternator, Regulator, and Charging System Wiring
REMOVE AND INSTALL ALTERNATOR
REMOVE AND INSTALL ALTERNATOR - Continued
SPECIAL OR ESSENTIAL TOOLS
ROBERT BOSCH CHARGING CIRCUIT SPECIFICATIONS
ALTERNATOR, SECTION VIEW
ALTERNATOR--DISASSEMBLY
ALTERNATOR, EXPLODED VIEW
TESTING ROTOR FOR SHORT CIRCUIT
TURNING DOWN SLIP RINGS
REPLACING CARBON BRUSHES
CHECKING NEGATIVE DIODES
DIODE PLATE INSTALLATION
PRESSING ROTOR INTO DRIVE END FRAME
ESSENTIAL TOOLS
ESSENTIAL TOOLS - Continued
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND - Continued
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND - Continued
FUNCTIONAL SCHEMATIC AND COMPONENT LOCATION LEGEND - Continued
CONNECTING ENGINE AND PUMP CONTROLLER (EPC) HARNESS CONNECTOR
DISCONNECTING TAB RETAINER CONNECTORS
REPLACING FUSES
FUSE (BLADE-TYPE) COLOR CODES
REMOVE AND INSTALL STARTER SWITCH
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL DOME LIGHT SWITCH
REMOVE AND INSTALL TRAVEL ALARM CANCEL SWITCH AND START AID SWITCH
REMOVE AND INSTALL TRAVEL ALARM CANCEL SWITCH AND START AID SWITCH - Continued
INSTALL DEUTSCH TM CONTACT
REPLACE WEATHER PACKTM CONNECTOR
REPLACE WEATHER PACKTM CONNECTOR - Continued
INSTALL WEATHER PACKTM CONTACT
REMOVE CONNECTOR BODY FROM BLADE TERMINALS
REMOVE AND INSTALL HYDRAULIC OIL FILTER RESTRICTION SWITCH
REMOVE AND INSTALL OVERLOAD ALARM RELAY
REMOVE AND INSTALL OVERLOAD ALARM PRESSURE SWITCH
REMOVE AND INSTALL OVERLOAD ALARM PROXIMITY SWITCH
WELDING ON MACHINE
WELDING ON MACHINE - Continued
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
CONNECTING ENGINE AND PUMP CONTROLLER (EPC) HARNESS CONNECTOR
REMOVE AND INSTALL ENGINE AND PUMP CONTROLLER (EPC)
REMOVE AND INSTALL MONITOR CONTROLLER
REPLACE MONITOR PANEL AND SWITCH PANEL BULB
REPLACE MONITOR PANEL AND SWITCH PANEL BULB - Continued
REMOVE AND INSTALL HOUR METER
Starting Motors
TYPICAL STARTING MOTOR OPERATION
Robert Bosch Starting Motor Repair
ROBERT BOSCH STARTING MOTOR SPECIFICATIONS
MAKE NO-LOAD TEST
DIAGNOSING STARTING MOTOR MALFUNCTIONS
ROBERT BOSCH STARTING MOTOR
STARTING MOTOR, EXPLODED VIEW
SOLENOID SWITCH--REMOVAL
SNAP RING--REMOVAL
TESTING ARMATURE FOR OPEN CIRCUIT
TURNING COMMUTATOR DOWN
TESTING FIELD WINDING FOR GROUND CIRCUITS
MAKE OPEN CIRCUIT TEST FOR FIELD WINDINGS
FIELD WINDING--INSTALLATION
TESTING CARBON BRUSHES
TESTING ARMATURE END PLAY
CHAPTER 16 - SECTION 17 - FRAME OR SUPPORTING STRUCTURE REPAIR
Frame Installation
WELDING ON MACHINE
WELDING REPAIR OF MAJOR STRUCTURE
Chassis Weights
REMOVE AND INSTALL COUNTERWEIGHT
CHAPTER 17 - SECTION 18 - OPERATOR'S STATION REPAIR
Removal and Installation
REMOVE AND INSTALL CAB
REMOVE AND INSTALL CAB - Continued
REMOVE AND INSTALL CAB - Continued
REMOVE AND INSTALL CAB - Continued
Operator Enclosure
REMOVE AND INSTALL WINDOWPANE AND TWO PIECE MOLDING
REMOVE AND INSTALL WINDOWPANE AND ONE PIECE MOLDING
REMOVE AND INSTALL SLIDING WINDOWS
WINDOWPANE DIMENSIONS
WINDOWPANE DIMENSIONS - Continued
Seat and Seat Belt
REMOVE AND INSTALL SEAT
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT BELT
INSPECT SEAT BELT
Heating and Air Conditioning
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
PROPER R134A REFRIGERANT HANDLING
R134A REFRIGERANT CAUTIONS
R134A COMPRESSOR OIL CHARGE CHECK
R134A COMPONENT OIL CHARGE
R134A REFRIGERANT RECOVERY, RECYCLING AND CHARGING STATION INSTALLATION PROCEDURE
RECOVER R134A SYSTEM
EVACUATE R134A SYSTEM
CHARGE R134A SYSTEM
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR - Continued
REMOVE AND INSTALL HEATER HOSES
REMOVE AND INSTALL HEATER HOSES - Continued
REMOVE AND INSTALL HEATER HOSES - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
INSPECT AIR CONDITIONING COMPRESSOR MANIFOLDS
REMOVE AND INSTALL RECEIVER DRYER
REMOVE AND INSTALL RECEIVER DRYER - Continued
REMOVE AND INSTALL EVAPORATOR
REMOVE AND INSTALL EVAPORATOR - Continued
REMOVE AND INSTALL CONDENSER
REMOVE AND INSTALL CONDENSER - Continued
CHAPTER 18 - SECTION 04 - ENGINE REPAIR
REMOVE AND INSTALL HAND RAILS
REMOVE AND INSTALL BOOM CYLINDER GUARD
CHAPTER 19 - SECTION 33 - EXCAVATOR REPAIR
Buckets
REPLACE BUCKET TOOTH
REPLACE BUCKET TOOTH TIP--HEAVY-DUTY BUCKET
WELDING ON MACHINE
REMOVE AND INSTALL TOOTH SHANK
REMOVE AND INSTALL TOOTH SHANK - Continued
REMOVE AND INSTALL TOOTH SHANK - Continued
REMOVE AND INSTALL TOOTH SHANK - Continued
REPLACE WELDED CUTTING EDGE
REPAIR CRACKED CUTTING EDGE
DISASSEMBLE AND ASSEMBLE BUCKET
REMOVE AND INSTALL QUICK-DISCONNECT HITCH
REMOVE AND INSTALL QUICK-DISCONNECT HITCH - Continued
DISASSEMBLE QUICK-DISCONNECT HITCH
DISASSEMBLE QUICK-DISCONNECT HITCH - Continued
ASSEMBLE QUICK-DISCONNECT HITCH
ASSEMBLE QUICK-DISCONNECT HITCH - Continued
ASSEMBLE QUICK-DISCONNECT HITCH - Continued
Frames
Frames - Continued
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
REMOVE AND INSTALL BUCKET LINKS
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL BOOM
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
INSPECT ARM AND BOOM PINS AND BUSHINGS
INSPECT ARM AND BOOM PINS AND BUSHINGS - Continued
REMOVE AND INSTALL BUSHINGS AND SEALS
Hydraulic System
Hydraulic System - Continued
Hydraulic System - Continued
Hydraulic System - Continued
Hydraulic System - Continued
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
CONTROL LEVER PATTERN CONVERSION
CONTROL LEVER PATTERN CONVERSION - Continued
HYDRAULIC SYSTEM WARM-UP PROCEDURE
LOWER BOOM WITH ENGINE STOPPED (USING BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (USING BOOM CYLINDER LOAD LOWERING VALVE) - Continued
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE) - Continued
HYDRAULIC OIL CLEANUP PROCEDURE USING PORTABLE FILTER CADDY
REMOVE AND INSTALL HYDRAULIC PUMP
REMOVE AND INSTALL HYDRAULIC PUMP - Continued
REMOVE AND INSTALL HYDRAULIC PUMP - Continued
HYDRAULIC PUMP AND SPLITTER DRIVE START-UP PROCEDURE
DISASSEMBLE MAIN HYDRAULIC PUMP
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
ASSEMBLE MAIN HYDRAULIC PUMP - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
REMOVE AND INSTALL PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP - Continued
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER - Continued
DISASSEMBLE AND ASSEMBLE PILOT PRESSURE REGULATING VALVE AND FILTER
DISASSEMBLE AND ASSEMBLE PILOT PRESSURE REGULATING VALVE AND FILTER - Continued
PILOT SHUT-OFF VALVE LINKAGE ADJUSTMENT
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD - Continued
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD - Continued
REMOVE AND INSTALL PROPORTIONAL SOLENOID VALVE MANIFOLD - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL PROPEL PILOT CONTROLLER
REMOVE AND INSTALL PROPEL PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
REMOVE AND INSTALL FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL SUCTION STRAINER
REMOVE AND INSTALL SUCTION STRAINER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK RELIEF VALVE AND BREATHER FILTER CAP
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK RELIEF VALVE AND BREATHER FILTER CAP - Continued
REMOVE AND INSTALL RESTRICTION VALVE
REMOVE AND INSTALL RESTRICTION VALVE - Continued
REMOVE AND INSTALL OIL COOLER BYPASS VALVE
REMOVE AND INSTALL OIL COOLER BYPASS VALVE - Continued
REMOVE AND INSTALL RADIATOR AND OIL COOLER
REMOVE AND INSTALL RADIATOR AND OIL COOLER - Continued
REMOVE AND INSTALL RADIATOR AND OIL COOLER - Continued
DISASSEMBLE AND ASSEMBLE RADIATOR AND OIL COOLER ASSEMBLY
REMOVE AND INSTALL BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE
REMOVE AND INSTALL BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE - Continued
REMOVE AND INSTALL BOOM CYLINDER
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
HYDRAULIC CYLINDER BLEED PROCEDURE
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
REMOVE AND INSTALL AUXILIARY HYDRAULICS PRESSURE REDUCING VALVE
DISASSEMBLE AND ASSEMBLE AUXILIARY HYDRAULICS PRESSURE REDUCING VALVE
REMOVE AND INSTALL AUXILIARY HYDRAULICS SOLENOID CONTROL VALVE
REMOVE AND INSTALL AUXILIARY HYDRAULICS SOLENOID CONTROL VALVE - Continued
CHAPTER 20 - SECTION 33 - HYDRAULIC IMPACT BREAKER REPAIR
HYDRAULIC IMPACT BREAKER DISASSEMBLY
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
HYDRAULIC IMPACT BREAKER DISASSEMBLY - Continued
DISASSEMBLE ACCUMULATOR
DISASSEMBLE HEAD
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE HEAD - Continued
DISASSEMBLE CYLINDER
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CYLINDER - Continued
DISASSEMBLE CHUCK HOUSING
DISASSEMBLE CHUCK HOUSING - Continued
DISASSEMBLE CHUCK HOUSING - Continued
DISASSEMBLE HIGH AND LOW PRESSURE LINKS
DISASSEMBLE (POWER) PRESSURE-REGULATING VALVE
DISASSEMBLE (POWER) PRESSURE-REGULATING VALVE - Continued
DISASSEMBLE FREQUENCY REGULATING (SPEED) VALVE
DISASSEMBLE FREQUENCY REGULATING (SPEED) VALVE - Continued
HYDRAULIC IMPACT BREAKER ASSEMBLY
ASSEMBLE CHUCK HOUSING
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CHUCK HOUSING - Continued
ASSEMBLE CYLINDER
ASSEMBLE CYLINDER - Continued
ASSEMBLE CYLINDER - Continued
ASSEMBLE CYLINDER - Continued
ASSEMBLE PRESSURE REGULATING AND FREQUENCY VALVES
ASSEMBLE PRESSURE REGULATING AND FREQUENCY VALVES - Continued
ASSEMBLE PRESSURE REGULATING AND FREQUENCY VALVES - Continued
ASSEMBLE HEAD
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE HEAD - Continued
ASSEMBLE BREAKER CASE AND MOUNTING BRACKET
ASSEMBLE HIGH AND LOW PRESSURE LINKS
ASSEMBLE HIGH AND LOW PRESSURE LINKS - Continued
ASSEMBLE TOOL
ASSEMBLE TOOL - Continued
ACCUMULATOR ASSEMBLY AND NITROGEN RECHARGE
ASSEMBLE ACCUMULATOR
NITROGEN RECHARGE
NITROGEN RECHARGE - Continued
HYDRAULIC IMPACT BREAKER SET-UP AND OIL PRESSURE REGULATION
BREAKER INLET PRESSURE CALIBRATION
BREAKER INSUFFICIENT OIL FLOW ADJUSTMENTS
BREAKER INSUFFICIENT OIL FLOW ADJUSTMENTS - Continued
HIGH BACK-PRESSURE LEVELS
BREAKER WORKING FREQUENCY CALIBRATION/REGULATION
BREAKER WORKING FREQUENCY CALIBRATION/REGULATION - Continued
SPECIAL WORKING FREQUENCY CALIBRATIONS
REGULATING A PIN VALVE
HYDRAULIC CIRCUIT ADJUSTMENT
VALVES CALIBRATION
TECHNICAL SPECIFICATIONS
CHAPTER 21 - SECTION 43 - SWING OR PIVOTING SYSTEM REPAIR
Mechanical Drive Elements
Mechanical Drive Elements - Continued
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL SWING GEARBOX
REMOVE AND INSTALL SWING GEARBOX - Continued
REMOVE AND INSTALL SWING GEARBOX - Continued
SWING GEARBOX START-UP PROCEDURE
DISASSEMBLE AND ASSEMBLE SWING GEARBOX
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
REMOVE UPPERSTRUCTURE
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE
INSTALL UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE - Continued
REMOVE AND INSTALL SWING BEARING
DISASSEMBLE AND ASSEMBLE SWING BEARING
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
INSTALL SWING BEARING UPPER SEAL
INSTALL SWING BEARING LOWER SEAL
Hydraulic System
Hydraulic System - Continued
SWING MOTOR AND PARK BRAKE START-UP PROCEDURE
DISASSEMBLE SWING MOTOR AND PARK BRAKE
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES - Continued
DISASSEMBLE AND ASSEMBLE SWING MOTOR PARK BRAKE RELIEF VALVE
CHAPTER 22 - SECTION 99 - DEALER FABRICATED TOOLS
Dealer Fabricated Tools
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
DFT1087 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY GUARD TOOL
DFT1112 SPACER
DF1036A PROPEL GEARBOX NUT WRENCH
DFT1109 HOLDING BAR
DF1037 HYDRAULIC PUMP TORQUE ADAPTER
ROTARY MANIFOLD LIFTING TOOL
DFT1089 BARREL SUPPORT
GUIDE PIN
DFT1119 PUMP SUPPORT
APPENDIX A. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
LUBRICATION SERVICE INTERVALS-NORMAL CONDITIONS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 330LCR - Continued
APPENDIX B. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC EXCAVATOR 330LCR
MAINTENANCE FUNCTIONS DEFINED
JOHN DEERE FUNCTIONAL GROUP CODING
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section II. MAINTENANCE ALLOCATION CHART FOR 330LCR (Continued)
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 330LCR
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 330LCR (Continued)
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 330LCR (Continued)
Section IV. REMARKS
Foldout 51 (Foldout 52 blank)
