TM 5-2420-230-24-2
Section 5 - Fuel System - Group 05
B Series Shop Manual
Page 5-1
Section 5 - Fuel System - Group 05
Section Contents
Page
Exploded View - Fuel System............................................................................................................................ 5-3
Injection Pump - General Information ............................................................................................................... 5-4
Injection Pump - Identification .......................................................................................................................... 5-4
Injection Pump Repairs - Bosch VE ................................................................................................................
5-15
Delivery Valve Holder/Sealing Washer - Replacement....................................................................................
5-16
Fuel Inlet Adapter/Seal - Replacement...........................................................................................................
5-20
Overflow Adapter/Sealing Ring - Replacement...............................................................................................
5-19
Shaft Seal - Replacement ..............................................................................................................................
5-15
Shutdown Lever/Spring - Replacement ..........................................................................................................
5-18
Shutdown Solenoid - Replacement ................................................................................................................
5-17
Injection Pump Repairs - Lucas CAV DPA ......................................................................................................
5-25
Automatic Timing Advance - Disassembly......................................................................................................
5-33
Back Leakage Valve - Replacement/Inspection ..............................................................................................
5-26
Bleed Screws/Sealing Washers - Replacement ..............................................................................................
5-28
Control Lever - Replacement .........................................................................................................................
5-30
Fuel Inlet Fitting/Sealing Washer - Replacement............................................................................................
5-30
Locking Screw/O-Ring - Replacement............................................................................................................
5-25
Shutdown Lever/Spring - Replacement ..........................................................................................................
5-31
Shutdown Solenoid - Replacement ................................................................................................................
5-27
Timing Advance - Assembly...........................................................................................................................
5-35
Timing Advance Components - Inspection .....................................................................................................
5-34
Vent Fitting/Sealing Washer - Inspection/Replacement ..................................................................................
5-29
Injection Pump Repairs ...................................................................................................................................
5-39
Fuel Inlet Banjo Connector Replacement, Bosch P7100 ................................................................................
5-50
Fuel Pump Shut Off Lever Replacement, Bosch P7100..................................................................................
5-52
Fuel Shut Off Solenoid Adjustment, Bosch P7100 ..........................................................................................
5-51
Fuel Shut Off Solenoid Bracket Replacement, Bosch P7100 ..........................................................................
5-52
Fuel Shut Off Solenoid Replacement, Bosch P7100 .......................................................................................
5-51
Injection Pump Timing - Nippondenso EP9....................................................................................................
5-44
Injection Pump Timing - Stanadyne DB4 .......................................................................................................
5-39
Pressure Relief Valve and Sealing Washer Replacement, Bosch P7100 .........................................................
5-48
Return Connection Replacement, Stanadyne DB4 .........................................................................................
5-40
Seal Replacement, Bosch P7100 ...................................................................................................................
5-50
Seals Replacement, Nippondenso EP9 .........................................................................................................
5-46
Shut Down Lever or Spring Replacement, Nippondenso EP9 .......................................................................
5-46
Shutdown Solenoid Inspection, Bosch P7100 ...............................................................................................
5-54
Shutoff Solenoid Replacement, Stanadyne DB4.............................................................................................
5-41
Speed Droop Adjustment Off Engine - Stanadyne DB4 ..................................................................................
5-43
Throttle Lever Replacement, Bosch P7100 ....................................................................................................
5-53
Injection Pump Timing - Bosch VE ................................................................................................................. 5-21
KSB Electrical Solenoid Style - General Information .......................................................................................
5-6
Cold Start Timing Advance System (KSB) - Electrical Solenoid Style ...............................................................
5-6
VE Pump Timing Advance Principles (With Electrical Solenoid KSB Installed) .......................................... 5-8,
5-9
VE Pump Timing Advance Principles (Without KSB) ........................................................................................
5-7
KSB Electrical Solenoid Style - Inspection ..................................................................................................... 5-12
KSB Electrical Solenoid - Inspection .............................................................................................................. 5-12
KSB Electrical Solenoid Style Wiring Harness - Inspection ............................................................................ 5-14
Service Tools - Injection Pump.......................................................................................................................... 5-2
L-299
