TM 5-2420-230-24-2
Index
Page 3
Injector - Disassembly .............................................................. 6-7
Rollover Stand - Engine Removal .......................................... 0-113
Injector - Service Tools ............................................................. 6-2
Rubber Element Vibration Damper - Cleaning and Inspection. 1-39
Injector - Testing ..................................................................... 6-12
Service Literature Order Form .................................................. L-4
Chatter Test ............................................................................ 6-13
Service Literature Ordering Location ...................................... L-3
Injector Group - Exploded View................................................ 6-3
Service Tools - Injection Pump ................................................. 5-2
Injector Nozzles - Installation.................................................. 0-99
Side Oil Fill - Installation......................................................... 0-69
Injector Nozzles - Removal...................................................... 0-20
Side Oil Fill - Removal............................................................. 0-29
KSB Electrical Solenoid Style - General Information ............... 5-6
Simbolos Usados En Este Manual ............................................ i-5
Cold Start Timing Advance System (KSB) - Electrical Solenoid
Specifications - General Information........................................ V-2
Style......................................................................................... 5-6
Starter - Installation ............................................................... 0-114
VE Pump Timing Advance Principles (With Electrical Solenoid
Starter - Removal ...................................................................... 0-8
KSB Installed)................................................................... 5-8 , 5-9
Starter Inspection.................................................................... 13-3
VE Pump Timing Advance Principles (Without KSB) ................. 5-7
Steam Cleaning The Engine ..................................................... 0-8
KSB Electrical Solenoid Style - Inspection ............................ 5-12
Suction Tube - Installation ...................................................... 0-67
KSB Electrical Solenoid - Inspection ....................................... 5-12
Suction Tube - Removal .......................................................... 0-30
KSB Electrical Solenoid Style Wiring Harness - Inspection ..... 5-14
Symbole...................................................................................... i-6
KSB (Remote Mounted) - Installation.................................... 0-104
Symboles Utilises Dans Ce Manuel .......................................... i-7
KSB (Remote Mounted) - Removal ......................................... 0-15
Tap-Drill Chart - U.S. Customary & Metric ............................. V-43
Lifting Bracket Removal - Rear ................................................. 0-9
Tappet Cover - Installation ...................................................... 0-70
Lube Pump - Installation ......................................................... 0-55
Tappet Cover - Removal .......................................................... 0-28
Lube Pump - Removal ............................................................. 0-32
Tappets and Push Rods - Exploded View................................. 4-2
Measuring Backlash ............................................................... 0-32
General Information.................................................................. 4-3
Lubricating Oil Cooler - Exploded View.................................... 7-5
Tappets and Push Rods - General Information .......................... 4-3
Lubricating Oil Pump - Exploded View.................................... 7-11
Thermostat - Inspection .......................................................... 8-13
Lubrication Oil Pump - General Information ........................... 7-12
Thermostat - Installation ....................................................... 0-109
Manifold Cover - Installation.................................................. 0-100
Thermostat - Removal ............................................................. 0-12
Aftercooler - Installation......................................................... 0-101
Thermostat Housing Assembly - Exploded View.................... 8-11
Manifold Cover - Removal ....................................................... 0-19
Thermostat Housing Assembly - General Information ........... 8-12
Aftercooler - Removal ............................................................. 0-19
Timing Pin - Installation .......................................................... 0-59
Newton-Meter to Foot-Pound Conversion Chart .................... V-39
Timing Pin Housing - Removal................................................ 0-34
Capscrew Markings and Torque Values - U.S. Customary ...... V-40
Turbocharger - Cleaning and Inspection for Reuse ................ 10-5
Oil - Draining ............................................................................. 0-9
Inspection............................................................................... 10-5
Oil Cooler - Cleaning................................................................. 7-9
Turbocharger - Installation .................................................... 0-106
Oil Cooler - Inspection .............................................................. 7-9
Turbocharger - Removal .......................................................... 0-12
Oil Cooler - Installation ........................................................... 0-69
Turbocharger Drain Tube - Removal ........................................ 0-41
Oil Cooler - Removal ............................................................... 0-29
Turbocharger Mounting Stud Replacement ............................ 11-4
Oil Filter - Installation ............................................................ 0-113
United States and United Kingdom Offices .................... C-2 , C-3
Oil Pan - Installation ................................................................ 0-68
Valve - Inspection ...................................................................... 2-9
Oil Pan Sealing Surfaces - Sealants ....................................... 0-68
Valve Clearance - Adjustment ................................................. 0-97
Oil Pan - Removal .................................................................... 0-30
Valve Covers - Installation ..................................................... 0-100
Oil Pan and Suction Tube - Cleaning and Inspection............... 7-4
Valve Covers - Removal ........................................................... 0-20
Oil Pan and Suction Tube - Exploded View .............................. 7-2
Valve Guide Inspection ............................................................ 2-11
Oil Pan and Suction Tube - General Information ...................... 7-3
Valve Seat Inspection .............................................................. 2-11
Oil Pump - Inspection ............................................................. 7-13
Valve Seats - Grinding ............................................................. 2-16
Pipe Plug Torque Values ......................................................... V-42
Calculating the Grinding Depth............................................... 2-16
Piston and Connecting Rod - Assembly ................................. 1-45
Measuring the Valve Depth..................................................... 2-16
Piston and Connecting Rod - Disassembly ............................ 1-41
Valve Spring Inspection .......................................................... 2-12
Piston and Rod Assemblies - Installation ............................... 0-47
Valve Tappets - Inspection ........................................................ 4-4
Piston and Connecting Rod Assemblies - Installation.............. 0-50
Valve Tappets - Installation ..................................................... 0-42
Piston Grading For 1994 Automotive Applications Only........... 0-47
Valve Tappets - Removal ......................................................... 0-32
Piston and Rod Assemblies - Removal ................................... 0-37
Valves - Grinding ..................................................................... 2-15
Piston Inspection .................................................................... 1-42
Vibration Damper - Installation .............................................. 0-110
Piston Pin - Inspection ............................................................ 1-43
Vibration Damper/Crankshaft Pulley - Removal ...................... 0-10
Piston, Pin and Connecting Rod - Cleaning ........................... 1-41
Water Inlet Connection - Installation ..................................... 0-111
Piston Ring Gap - Checking .................................................... 1-46
Water Inlet Connection - Removal .......................................... 0-29
Piston Rings - Installation ....................................................... 1-47
Water Pump - Exploded View ................................................... 8-2
Pressure Regulator Valve - Assembly ....................................... 7-8
Water Pump - General Information ........................................... 8-3
Pressure Regulator Valve - Disassembly .................................. 7-7
Water Pump - Inspection........................................................... 8-4
Pressure Regulator Valve - Inspection...................................... 7-7
Water Pump - Installation........................................................ 0-90
Push Rods - Inspection............................................................. 4-4
Water Pump - Removal ............................................................ 0-23
Push Rods - Installation .......................................................... 0-93
Weight and Measures - Conversion Factors........................... V-38
Push Rods - Removal .............................................................. 0-21
Rear Seal - Installation ............................................................ 0-66
Rear Seal Housing - Removal ................................................. 0-30
Ring Gear Replacement .......................................................... 16-3
Rocker Lever - Inspection ......................................................... 3-6
Rocker Lever Assembly - Exploded View ................................. 3-2
Rocker Lever Assembly - General Information ......................... 3-4
Rocker Lever Pedestals - Inspection ........................................ 3-7
Rocker Levers - Assembly......................................................... 3-7
Rocker Levers - Disassembly .................................................... 3-5
Rocker Levers - Installation..................................................... 0-94
Rocker Levers - Removal ......................................................... 0-21
Rocker Levers and Pedestals - Cleaning .................................. 3-6
Rod Bearing Clearance - Checking......................................... 1-44
Rollover Stand - Engine Mounting ............................................ 0-8
L-530
