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INSTALLATION OF NON-METALLIC SEAL RINGS.
REVERSE AND 3RD CLUTCH REPAIR.

Maintenance Manual For Interim High-Mobility Engineer Excavator
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TM 5-2420-230-24-1
F-5. 1ST SPEED CLUTCH (LOW) REPAIR.
This Task Covers:
a. Disassembly
b. Cleaning/Inspection
c. Assembly
d. Follow-On Maintenance
INITIAL SETUP
Materials/Parts (Cont.)
Test Equipment
Shim (0.004), Item 255.1, Appendix D
None
Shim (0.007), Item 225.2, Appendix D
Tools and Special Tools
Shim (0.010), Item 225.3, Appendix D
Tool kit, common no. 2, Item 36, Appendix B
Shim (0.020), Item 225.4, Appendix D
Tool kit, general mechanics, Item 38, Appendix B
Solvent, degreasing, Item 58, Appendix C
Washer, lock, Item 289, Appendix D (5)
Materials/Parts
Bearing, roller, Item 19, Appendix D
Personnel Required
Bearing, roller, cyli, Item 21, Appendix D
MOS 62B, Construction Equipment Repairer
Disk, clutch, Item 40, Appendix D (9)
Disk, clutch, outer, Item 46, Appendix D (9)
References
O-ring, Item 150.2, Appendix D
None
O-ring, Item 150.4, Appendix D
Equipment Conditions
Packing, preformed, Item 150.4, Appendix D
TM or Para
Condition Description
Packing, preformed, Item 158, Appendix D
Para F-3
Transmission disassembled.
Retainer, helical, Item 181.1, Appendix D
Ring, piston, Item 189, Appendix D
Drawings Required
Ring, piston, Item 191, Appendix D
TM 5-2420-230-24P Figure 84
Ring, retaining, Item 193, Appendix D (2)
TM 5-2420-230-24P Figure 86
Ring, retaining, Item 197, Appendix D
Ring, retaining, Item 198, Appendix D
Estimated Time to Complete Task
Ring, retaining, Item 217, Appendix D
Part of Transmission Repair in MAC, Appendix B
a. Disassembly.
Use care when removing or installing snap and retaining rings. Snap and retaining rings are under
spring tension and can act as projectiles when released and could cause severe eye injury.
Refer to page F-58 for disassembly.
b. Cleaning/Inspection.
Degreasing Solvent (MIL-PRF-680) is toxic and flammable. Keep away from heat or flame. Never
smoke when using solvent. The flashpoint for Type II Degreasing Solvent is 141 F (61 C). Wear
protective goggles, face shield, and gloves; use only in a well-ventilated area; avoid contact with skin,
eyes, and clothes; and do not breathe vapors. Failure to comply may result in injury or death to personnel.
If personnel become dizzy while using cleaning solvent, immediately get fresh air and medical help. If
solvent contacts skin or clothes, flush with cold water. If solvent contacts eyes, immediately flush eyes
with water and get immediate medical attention.
Adhesives, solvents, and sealing compounds burn easily and give off vapors that are harmful to the skin
and clothing. To avoid injury or death, keep away from open fire when using these materials, and use
only in well-ventilated areas. If adhesives, solvents, or sealing compounds contact the skin or clothing,
wash immediately with soap and water, and rinse thoroughly. Failure to comply may result in injury or
death to personnel.
Refer to page F-111 for cleaning/inspection.
Change 1
F-5


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