Maintenance Manual For Interim High-Mobility Engineer Excavator

CHAPTER 1 INTRODUCTION
DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE.
EQUIPMENT IMPROVEMENT REPORT AND MAINTENANCE DIGEST (EIR MD) AND EQUIPMENT IMPROVEMENT REPORT AND MAINTENANCE SUMMARY (EIR MS).
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES.
POWER TRAIN.
ENGINE SYSTEM.
ELECTRICAL SYSTEM.
PNEUMATIC SYSTEM.
HYDRAULIC SYSTEM.
HEATING, VENTILATION, AND AIR-CONDITIONING (HVAC).
COLD WEATHER KIT.
CHAPTER 2 SAFETY INSTRUCTIONS
Section I. General Safety.
NOISE PROTECTION.
HANDHOLDS AND STEPS.
SEAT BELT USE AND MAINTENANCE.
ROLLOVER.
OPERATING ON SLOPES.
RUNAWAY ACCIDENTS.
Section III. Maintenance Safety
SAFE SERVICING AND MAINTENANCE.
JACKING AND JACK STAND PLACEMENT.
PRESSURE HAZARDS.
BATTERY EXPLOSIONS.
MANUAL HANDLING.
ELECTROMAGNETIC INTERFERENCE.
CARBON MONOXIDE HAZARD.
CHAPTER 3 SCHEDULED MAINTENANCE AND TROUBLESHOOTING
GENERAL MAINTENANCE PROCEDURES.
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) TABLE.
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Table 3-1. Unit Level Preventive Maintenance Checks and Services (PMCS) for IHMEE. -- Continued
Section II. Lubricating Instructions.
ENGINE, TRANSMISSION, HYDRAULIC SYSTEM.
Table 3-2. Lubricants by Temperature Range.
Table 3-2. Lubricants by Temperature Range. - Continued
POWER STEERING RESERVOIR
Section III. Preparation for Storage or Shipment.
STORAGE MAINTENANCE PROCEDURES.
STORAGE MAINTENANCE PROCEDURES. - Continued
Extended Storage Procedures (Vehicle Inactive).
STORAGE MAINTENANCE PROCEDURES. - Continued
STORAGE MAINTENANCE PROCEDURES. - Continued
STORAGE MAINTENANCE PROCEDURES. - Continued
Section IV. Troubleshooting.
TROUBLESHOOTING PROCEDURES.
TROUBLESHOOTING PROCEDURES. - Continued
TROUBLESHOOTING PROCEDURES. - Continued
HYDRAULIC CONTROLS ERROR CODES SPECIFICATION.
Table 3-3. Hydraulic Error Codes
AUXILIARY HYDRAULICS BACKHOE FLOW RATES.
TROUBLESHOOTING TABLE.
Table 3-5. Fault Symptom Index. -- Continued
Table 3-6. Unit Troubleshooting Table.
ENGINE CRANKS BUT WILL NOT START
EXCESSIVE EXHAUST NOISE OR RATTLING.
ENGINE MISSES.
ENGINE DOES NOT DEVELOP FULL POWER, SLOW ACCELERATION, OR DETONATION.
ENGINE DOES NOT DEVELOP FULL POWER, SLOW ACCELERATION, OR DETONATION. - Continued
ENGINE EMITS EXCESSIVE BLACK, BLUE, OR WHITE EXHAUST SMOKE.
ABNORMAL ENGINE NOISE.
HIGH OR LOW OIL PRESSURE.
ENGINE OVERHEATS.
ENGINE OVERHEATS. -- CONTINUED
OIL IN COOLANT OR COOLANT IN OIL.
EXCESSIVE FUEL CONSUMPTION.
TURBOCHARGER EXCESSIVELY NOISY OR VIBRATES OR OIL DRIPPING FROM TURBOCHARGER ADAPTER.
TURBOCHARGER EXCESSIVELY NOISY OR VIBRATES OR OIL DRIPPING FROM TURBOCHARGER ADAPTER. - Continued
TRANSMISSION FAILS TO SHIFT OR SHIFTS ERRATICALLY.
TRANSMISSION FAILS TO SHIFT OR SHIFTS ERRATICALLY. -- CONTINUED
TRANSMISSION FAILS TO SHIFT OR SHIFTS ERRATICALLY. -- CONTINUED
TRANSMISSION WILL NOT SHIFT INTO HIGH/LOW RANGE.
TRANSMISSION WILL NOT SHIFT INTO HIGH/LOW RANGE. -- CONTINUED
TRANSMISSION WILL NOT SHIFT INTO 2WD/4WD.
TRANSMISSION WILL NOT SHIFT INTO 2WD/4WD.
TRANSMISSION OVERHEATING.
TRANSMISSION STALL TEST.
STEERING SYSTEM HAS UNEVEN FEEL OR VIBRATION, VEHICLE WANDERS, OR TIRES SHOW UNEVEN WEAR.
HARD TO STEER.
EXCESSIVE MOVEMENT IN SUSPENSION.
RIDE LEVEL VALVE (RLV) OUT OF ADJUSTMENT.
FUEL GAUGE READS INCORRECTLY.
LOW FUEL PRESSURE OR NO FUEL DELIVERY.
LOW COOLANT LEVEL.
LOW COOLANT LEVEL. -- CONTINUED
NOISY HYDRAULIC COOLING FAN.
HYDRAULIC OIL OVERHEATING.
NOISY HYDRAULIC PUMP OR HYDRAULIC OIL FOAMS.
HYDRAULIC HOSE REEL DOES NOT OPERATE OR LOW HYDRAULIC POWER ON HAND TOOL ATTACHMENT.
NO OR LOW HYDRAULIC POWER ON INDIVIDUAL FUNCTION.
NO OR LOW HYDRAULIC POWER ON INDIVIDUAL FUNCTION. -- CONTINUED
NO OR LOW HYDRAULIC POWER FOR COMPLETE HYDRAULIC SYSTEM.
RIGHT JOYSTICK INOPERABLE.
RIGHT JOYSTICK INOPERABLE. -- CONTINUED
LEFT JOYSTICK INOPERABLE.
LEFT JOYSTICK INOPERABLE. -- CONTINUED
NO SYSTEM VOLTAGE.
NO POWER AT IGNITION SWITCH.
STARTER WILL NOT CRANK.
STARTER MOTOR TURNS, BUT ENGINE WILL NOT CRANK.
STARTER MOTOR CONTINUES TO RUN AFTER ENGINE STARTS.
LOW BATTERY OUTPUT.
NOISY ALTERNATOR.
CHARGING INDICATOR LIGHT REMAINS ILLUMINATED OR DOES NOT CHARGE.
HOURMETER DOES NOT WORK.
TRANSMISSION OIL TEMPERATURE GAUGE DOES NOT WORK.
HORN DOES NOT WORK.
REVERSE ALARM DOES NOT WORK.
FRONT OR REAR WIPERS DO NOT WORK.
HEADLIGHT DOES NOT WORK.
TURN SIGNAL DOES NOT WORK.
BRAKE LIGHT DOES NOT WORK.
NO POWER AT HYDRAULICS.
EGS HAS NO POWER OR IS NOT WORKING.
ELECTRONIC CONTROL UNIT (ECU) INDICATES FAULT.
AUXILIARY DEFROSTER DOES NOT WORK.
NO HEAT FROM AUXILIARY DEFROSTER AND CABIN HEATER.
WINDSHIELD WASHERS DO NOT WORK.
WINDSHIELD WASHERS DO NOT WORK. -- CONTINUED
AIR-CONDITIONER (A/C) WILL NOT OPERATE OR COOL.
HUB HOT OR BRAKES LOCKED AND WILL NOT DISENGAGE.
HUB HOT OR BRAKES LOCKED AND WILL NOT DISENGAGE. -- CONTINUED
NOISY DIFFERENTIAL OR DRIVESHAFT.
NO AIR/LOW AIR IN SYSTEM.
EXCESSIVE MOISTURE IN SYSTEM.
AIR DRIER CONSTANTLY CYCLING OR PURGING.
AIR DRIER SAFETY VALVE EXHAUSTING AIR.
DIFFERENTIAL LOCK WILL NOT ENGAGE.
DIFFERENTIAL LOCK WILL NOT ENGAGE. -- CONTINUED
BACKHOE OR FEL NOISY IN OPERATION.
SLACK ADJUSTERS OUT OF ADJUSTMENT.
ARCTIC HEATER 7-DAY TIMER WILL NOT OPERATE.
ARCTIC HEATER 7-DAY TIMER DOES NOT DISPLAY ERROR CODE, BUT ARCTIC HEATER WILL NOT OPERATE.
ARCTIC HEATER 7-DAY TIMER DISPLAYS ERROR CODE.
ARCTIC HEATER 7-DAY TIMER DISPLAYS ERROR CODE. -- CONTINUED
ARCTIC HEATER 7-DAY TIMER DISPLAYS ERROR CODE. -- CONTINUED
ARCTIC HEATER 7-DAY TIMER DISPLAYS ERROR CODE. -- CONTINUED
ETHER START WILL NOT WORK.
ETHER START WILL NOT WORK. -- CONTINUED
ENGINE BLOCK HEATER WILL NOT WORK.
BATTERY TRICKLE CHARGER WILL NOT OPERATE.
CHAPTER 4 POWER PACK
RESTORE IHMEE TO OPERATIONAL READINESS.
ENGINE OIL SERVICE AND FILTER REPLACEMENT.
TRANSMISSION OIL SERVICE AND FILTERS REPLACEMENT.
TRANSMISSION OIL SERVICE AND FILTERS REPLACEMENT. - Continued
DRIVE BELT REPLACEMENT.
DRIVE BELT REPLACEMENT. - Continued
POWER PACK REPLACEMENT.
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
POWER PACK REPLACEMENT - Continued
ENGINE COMPONENT REPLACEMENT.
ENGINE COMPONENT REPLACEMENT. - Continued
ENGINE COMPONENT REPLACEMENT. - Continued
ENGINE COMPONENT REPLACEMENT. - Continued
ENGINE COMPONENT REPLACEMENT. - Continued
ENGINE COMPONENT REPLACEMENT. - Continued
ENGINE COMPONENT REPLACEMENT. - Continued
ENGINE COMPONENT REPLACEMENT. - Continued
TRANSMISSION COMPONENT REPLACEMENT.
TRANSMISSION COMPONENT REPLACEMENT. - Continued
TRANSMISSION COMPONENT REPLACEMENT. - Continued
TRANSMISSION COMPONENT REPLACEMENT. - Continued
SEPARATE ENGINE FROM TRANSMISSION.
SEPARATE ENGINE FROM TRANSMISSION. - Continued
SEPARATE ENGINE FROM TRANSMISSION. - Continued
SEPARATE ENGINE FROM TRANSMISSION. - Continued
CHARGING PUMP REPLACEMENT.
CHARGING PUMP REPLACEMENT.
CHARGING PUMP REPLACEMENT. - Continued
CHARGING PUMP REPLACEMENT. - Continued
ENGINE OIL SAMPLING VALVE ASSEMBLY REPLACEMENT.
ENGINE OIL SAMPLING VALVE ASSEMBLY REPLACEMENT. - Continued
ENGINE OIL SAMPLING VALVE ASSEMBLY REPLACEMENT. - Continued
REMOTE SHIFT VALVE REPLACEMENT.
REMOTE SHIFT VALVE REPLACEMENT. - Continued
REMOTE SHIFT VALVE REPLACEMENT. - Continued
ENGINE MOUNT REPLACEMENT.
TRANSMISSION MOUNT REPLACEMENT.
TRANSMISSION MOUNT REPLACEMENT - Continued
TRANSMISSION MOUNT REPLACEMENT - Continued
TRANSMISSION 2/4WD CONTROL CYLINDER REPLACEMENT.
TRANSMISSION 2/4WD CONTROL CYLINDER REPLACEMENT. - Continued
TRANSMISSION 2/4WD CONTROL CYLINDER REPLACEMENT. - Continued
TRANSMISSION 2/4WD CONTROL CYLINDER REPLACEMENT. - Continued
TRANSMISSION 2/4WD CONTROL CYLINDER REPLACEMENT. - Continued
TRANSMISSION 2/4WD CONTROL CYLINDER REPLACEMENT. - Continued
CHAPTER 5 STEERING SYSTEM
SYSTEM OPERATION.
VEHICLE PREPARATION AND ISOLATION.
POWER STEERING OIL SERVICE AND FILTER REPLACEMENT.
POWER STEERING OIL SERVICE AND FILTER REPLACEMENT. - Continued
STEERING LINES AND HOSES REPLACEMENT.
STEERING LINES AND HOSES REPLACEMENT. - Continued
STEERING LINES AND HOSES REPLACEMENT. - Continued
STEERING LINES AND HOSES REPLACEMENT. - Continued
STEERING LINES AND HOSES REPLACEMENT. - Continued
POWER STEERING RESERVOIR REPLACEMENT.
POWER STEERING RESERVOIR REPLACEMENT. - Continued
POWER STEERING PUMP REPLACEMENT.
POWER STEERING PUMP REPLACEMENT - Continued
POWER STEERING PUMP REPLACEMENT - Continued
POWER STEERING GEAR BOX REPLACEMENT.
POWER STEERING GEAR BOX REPLACEMENT - Continued
POWER STEERING GEAR BOX REPLACEMENT - Continued
POWER STEERING GEAR BOX REPLACEMENT - Continued
POWER STEERING GEAR BOX REPLACEMENT - Continued
STEERING WHEEL REPLACEMENT.
STEERING COLUMN REPLACEMENT.
PANHARD ROD REPLACEMENT.
Rear Panhard Rod Removal.
TIE-ROD END REPLACEMENT.
STEERING SHAFT MAINTENANCE.
STEERING SHAFT MAINTENANCE. - Continued
Front Shaft Removal.
STEERING SHAFT MAINTENANCE. - Continued
STEERING SHAFT MAINTENANCE. - Continued
STEERING SHAFT MAINTENANCE. - Continued
STEERING SHAFT MAINTENANCE. - Continued
STEERING SHAFT MAINTENANCE. - Continued
DRAG LINK REPLACEMENT.
STEERING MITER BOX REPLACEMENT.
STEERING MITER BOX REPLACEMENT. - Continued
FRONT WHEEL ALIGNMENT.
FRONT WHEEL ALIGNMENT - Continued
FRONT WHEEL ALIGNMENT - Continued
FRONT WHEEL ALIGNMENT - Continued
FRONT WHEEL ALIGNMENT - Continued
STEERING DAMPER REPLACEMENT.
STEERING DAMPER REPLACEMENT - Continued
CHAPTER 6 SUSPENSION
RESTORE IHMEE TO OPERATIONAL READINESS.
CHECK STRAP REPLACEMENT.
AIRBAG REPLACEMENT.
AIRBAG REPLACEMENT - Continued
AIRBAG REPLACEMENT - Continued
BUMP STOP REPLACEMENT.
RIDE LEVEL VALVE (RLV) AND LINKAGE REPLACEMENT.
RIDE LEVEL VALVE (RLV) AND LINKAGE REPLACEMENT. - Continued
RIDE LEVEL VALVE (RLV) AND LINKAGE REPLACEMENT. - Continued
SHOCK ABSORBER MAINTENANCE.
CONTROL ARM REPLACEMENT.
CONTROL ARM REPLACEMENT. - Continued
SWAY BAR REPLACEMENT.
SWAY BAR REPLACEMENT - Continued
CHAPTER 7 FUEL SYSTEM
RESTORE IHMEE TO OPERATIONAL READINESS.
RESTORE IHMEE TO OPERATIONAL READINESS. - Continued
FUEL FILTER REPLACEMENT.
Secondary Fuel Filter Removal.
FUEL TANK BREATHER REPLACEMENT.
FUEL TANK BREATHER REPLACEMENT. - Continued
FUEL TANK MAINTENANCE.
FUEL TANK MAINTENANCE. - Continued
FUEL TANK MAINTENANCE. - Continued
FUEL TANK MAINTENANCE. - Continued
FUEL TANK MAINTENANCE. - Continued
FUEL TANK MAINTENANCE. - Continued
CHAPTER 8 BRAKING SYSTEM
VEHICLE PREPARATION AND ISOLATION.
SLACK ADJUSTER REPLACEMENT.
BRAKE DRUM REPLACEMENT.
BRAKE DRUM REPLACEMENT - Continued
BRAKE DRUM REPLACEMENT - Continued
SPRING BRAKE CHAMBER REPLACEMENT.
SPRING BRAKE CHAMBER REPLACEMENT - Continued
SPRING BRAKE CHAMBER REPLACEMENT - Continued
SPRING BRAKE CHAMBER CAGING.
FOOT TREADLE VALVE REPLACEMENT.
FOOT TREADLE VALVE REPLACEMENT - Continued
PARKING BRAKE CONTROL REPLACEMENT.
PARKING BRAKE CONTROL REPLACEMENT. - Continued
CHAPTER 9 COOLING SYSTEM
RESTORE IHMEE TO OPERATIONAL READINESS.
COOLING SYSTEM SERVICING.
RADIATOR REPLACEMENT.
RADIATOR REPLACEMENT. - Continued
FAN AND HYDRAULIC MOTOR MAINTENANCE.
FAN AND HYDRAULIC MOTOR MAINTENANCE. - Continued
TRANSMISSION OIL COOLER REPLACEMENT.
TRANSMISSION OIL COOLER REPLACEMENT - Continued
HYDRAULIC OIL COOLER REPLACEMENT.
HYDRAULIC OIL COOLER REPLACEMENT - Continued
HYDRAULIC OIL COOLER REPLACEMENT - Continued
HYDRAULIC OIL COOLER REPLACEMENT - Continued
FAN SHROUD REPLACEMENT.
WATER PUMP REPLACEMENT.
CHAPTER 10 HYDRAULIC SYSTEM
STANDARD HYDRAULIC PROCEDURES.
RESTORE IHMEE TO OPERATIONAL READINESS.
Release Hydraulic System Pressure.
Release FEL Lift and Tilt Cylinder Hydraulic System Pressure.
HYDRAULIC PRESSURE TESTING.
HYDRAULIC PRESSURE TESTING - Continued
HYDRAULIC FLOW TESTING.
HYDRAULIC FLOW TESTING. - Continued
VALVE BLOCK SERVICE.
VALVE BLOCK SERVICE. - Continued
HYDRAULIC OIL SERVICING.
HYDRAULIC OIL SERVICING - Continued
HYDRAULIC OIL SERVICING - Continued
HYDRAULIC RESERVOIR MAINTENANCE.
HYDRAULIC RESERVOIR MAINTENANCE - Continued
HYDRAULIC RESERVOIR MAINTENANCE - Continued
HYDRAULIC RESERVOIR SIGHT GLASS REPLACEMENT.
HYDRAULIC OIL PUMP REPLACEMENT.
HYDRAULIC OIL PUMP REPLACEMENT - Continued
GENERAL HYDRAULIC HOSE REPLACEMENT.
GENERAL HYDRAULIC HOSE REPLACEMENT - Continued
FEL VALVE BLOCK MAINTENANCE.
FEL VALVE BLOCK MAINTENANCE - Continued
FEL VALVE BLOCK MAINTENANCE - Continued
FEL VALVE BLOCK MAINTENANCE - Continued
BACKHOE VALVE BLOCK MAINTENANCE.
BACKHOE VALVE BLOCK MAINTENANCE - Continued
BACKHOE VALVE BLOCK MAINTENANCE - Continued
BACKHOE VALVE BLOCK MAINTENANCE - Continued
BACKHOE VALVE BLOCK MAINTENANCE - Continued
BACKHOE VALVE BLOCK MAINTENANCE - Continued
BUCKET CYLINDER MAINTENANCE.
BUCKET CYLINDER MAINTENANCE. - Continued
BUCKET CYLINDER MAINTENANCE. - Continued
BOOM CYLINDER MAINTENANCE.
BOOM CYLINDER MAINTENANCE. - Continued
BOOM CYLINDER MAINTENANCE. - Continued
DIPPER CYLINDER MAINTENANCE.
DIPPER CYLINDER MAINTENANCE. - Continued
DIPPER CYLINDER MAINTENANCE. - Continued
SWING CYLINDER REPLACEMENT.
SWING CYLINDER REPLACEMENT - Continued
STABILIZER CYLINDER REPLACEMENT.
STABILIZER CYLINDER REPLACEMENT - Continued
STABILIZER CYLINDER REPLACEMENT - Continued
FEL LIFT CYLINDER REPLACEMENT.
FEL LIFT CYLINDER REPLACEMENT - Continued
FEL LIFT CYLINDER REPLACEMENT - Continued
TILT CYLINDER MAINTENANCE.
TILT CYLINDER MAINTENANCE - Continued
TILT CYLINDER MAINTENANCE - Continued
TILT LINKAGES REPLACEMENT.
TILT LINKAGES REPLACEMENT. - Continued
TILT LINKAGES REPLACEMENT. - Continued
HYDRAULIC CALIBRATION PROCEDURE.
HYDRAULIC CALIBRATION PROCEDURE - Continued
HYDRAULIC CALIBRATION PROCEDURE - Continued
HYDRAULIC CALIBRATION PROCEDURE - Continued
HYDRAULIC CALIBRATION PROCEDURE - Continued
HYDRAULIC OIL SAMPLING VALVE REPLACEMENT.
HYDRAULIC OIL SAMPLING VALVE REPLACEMENT. - Continued
GENERAL HYDRAULIC CYLINDER REPAIR.
GENERAL HYDRAULIC CYLINDER REPAIR - Continued
GENERAL HYDRAULIC CYLINDER REPAIR - Continued
GENERAL HYDRAULIC CYLINDER REPAIR - Continued
HOSE REEL ASSEMBLY MAINTENANCE.
HOSE REEL ASSEMBLY MAINTENANCE. - Continued
HOSE REEL ASSEMBLY MAINTENANCE. - Continued
HOSE REEL ASSEMBLY MAINTENANCE. - Continued
HOSE REEL ASSEMBLY MAINTENANCE. - Continued
HOSE REEL ASSEMBLY MAINTENANCE. - Continued
HOSE REEL ASSEMBLY MAINTENANCE. - Continued
HOSE REEL ROLLER REPLACEMENT.
HOSE REEL ROLLER REPLACEMENT. - Continued
HOSE REEL ROLLER REPLACEMENT. - Continued
HOSE REEL SPRING MOTOR REPLACEMENT.
HOSE REEL SPRING MOTOR REPLACEMENT. - Continued
HOSE REEL SPRING MOTOR REPLACEMENT. - Continued
HOSE REEL SWITCH REPLACEMENT.
HOSE REEL SWITCH REPLACEMENT. - Continued
HOSE REEL SWITCH REPLACEMENT. - Continued
HOSE REEL VALVE REPLACEMENT.
HOSE REEL VALVE REPLACEMENT. - Continued
HOSE REEL HOSE ASSEMBLY REPLACEMENT.
HOSE REEL HOSE ASSEMBLY REPLACEMENT - Continued
HOSE REEL HOSE ASSEMBLY REPLACEMENT - Continued
HOSE REEL HOSE ASSEMBLY REPLACEMENT - Continued
CHAPTER 11 EXHAUST SYSTEM
RESTORE IHMEE TO OPERATIONAL READINESS.
MUFFLER REPLACEMENT.
MUFFLER REPLACEMENT. - Continued
EXHAUST PIPES REPLACEMENT.
EXHAUST PIPES REPLACEMENT - Continued
CHAPTER 12 ELECTRICAL SYSTEM
VEHICLE PREPARATION AND ISOLATION.
ALTERNATOR TESTING.
BATTERY EQUALIZER TESTING.
BATTERY REPLACEMENT.
BATTERY REPLACEMENT - Continued
BATTERY CABLE REPLACEMENT.
BATTERY CABLE REPLACEMENT - Continued
ELECTRICAL MASTER SWITCH REPLACEMENT.
ELECTRICAL MASTER SWITCH REPLACEMENT. - Continued
NATO SLAVE RECEPTACLE REPLACEMENT.
NATO SLAVE RECEPTACLE REPLACEMENT. - Continued
ALTERNATOR REPLACEMENT.
ALTERNATOR REPLACEMENT. - Continued
STARTER MOTOR REPLACEMENT.
STARTER MOTOR REPLACEMENT. - Continued
MASTER LIGHT SWITCH REPLACEMENT.
MASTER LIGHT SWITCH REPLACEMENT - Continued
SWITCH REPLACEMENT.
SWITCH REPLACEMENT - Continued
ROCKER SWITCH REPLACEMENT.
ROCKER SWITCH REPLACEMENT - Continued
ROCKER SWITCH REPLACEMENT - Continued
STARTER SOLENOID REPLACEMENT.
AUXILIARY DEFROSTER SWITCH REPLACEMENT.
AUXILIARY DEFROSTER SWITCH REPLACEMENT. - Continued
ALARM MODULE REPLACEMENT.
ALARM MODULE REPLACEMENT. - Continued
ALARM MODULE REPLACEMENT. - Continued
LOW FUEL ALARM and LOW WATER ALARM Module Adjustment.
LOW FUEL ALARM and LOW WATER ALARM Module Adjustment. - Continued
WIPER INTERMITTENT RELAY REPLACEMENT.
IGNITION SWITCH REPLACEMENT.
IGNITION SWITCH REPLACEMENT. - Continued
POWER DISTRIBUTION PANEL (PDP) ASSEMBLY REPLACEMENT.
POWER DISTRIBUTION PANEL (PDP) ASSEMBLY REPLACEMENT. - Continued
CHARGE EQUALIZER REPLACEMENT.
CHARGE EQUALIZER REPLACEMENT.
CHARGE EQUALIZER REPLACEMENT. - Continued
STARTER BUTTON REPLACEMENT.
STARTER BUTTON REPLACEMENT - Continued
GAUGE/DASH PANEL REPLACEMENT.
JOYSTICK REPLACEMENT.
JOYSTICK REPLACEMENT. - Continued
ELECTRONIC GEAR SHIFT (EGS) REPLACEMENT.
INDICATOR ARM REPLACEMENT.
INDICATOR ARM REPLACEMENT. - Continued
GENERAL WIRING HARNESS REPLACEMENT.
GENERAL WIRING HARNESS REPLACEMENT. - Continued
GENERAL WIRE HARNESS REPAIR.
GENERAL WIRE HARNESS REPAIR. - Continued
Type 3 Connector Repair.
Type 4 Connector Repair.
Group I Terminal Repair.
Group II Terminal Repair.
Group II Terminal Repair. - Continued
GENERAL WIRE HARNESS REPAIR. - Continued
FRONT WIPER MOTOR REPLACEMENT.
FRONT WIPER MOTOR REPLACEMENT. - Continued
FRONT WIPER MOTOR REPLACEMENT. - Continued
REAR WIPER MOTOR REPLACEMENT.
REAR WIPER MOTOR REPLACEMENT. - Continued
WASHER BOTTLE ASSEMBLY AND BRACKET REPLACEMENT.
WASHER BOTTLE ASSEMBLY AND BRACKET REPLACEMENT. - Continued
WASHER BOTTLE ASSEMBLY AND BRACKET REPLACEMENT. - Continued
ELECTRONIC CONTROL UNIT (ECU) REPLACEMENT.
ELECTRONIC CONTROL UNIT (ECU) REPLACEMENT. - Continued
HYDRAULIC SOLENOID VALVE REPLACEMENT.
HYDRAULIC SOLENOID VALVE REPLACEMENT. - Continued
HYDRAULIC SOLENOID VALVE REPLACEMENT. - Continued
PNEUMATIC SOLENOID VALVE REPLACEMENT.
PNEUMATIC SOLENOID VALVE REPLACEMENT. - Continued
PNEUMATIC VALVE ISLAND REPLACEMENT.
PNEUMATIC VALVE ISLAND REPLACEMENT. - Continued
REMOTE SHIFT SOLENOID COIL REPLACEMENT.
REMOTE SHIFT SOLENOID COIL REPLACEMENT. - Continued
GENERAL SENSOR AND SENDING UNITS REPLACEMENT.
GENERAL SENSOR AND SENDING UNITS REPLACEMENT. - Continued
TILT-POSITION POTENTIOMETER REPLACEMENT.
TILT-POSITION POTENTIOMETER REPLACEMENT. - Continued
FEL ARM LIFT POTENTIOMETER REPLACEMENT.
FEL ARM LIFT POTENTIOMETER REPLACEMENT. - Contiued
FUEL SENDING UNIT REPLACEMENT.
FUEL SENDING UNIT REPLACEMENT. - Continued
DASH PANEL WIRING HARNESS REPLACEMENT.
DASH PANEL WIRING HARNESS REPLACEMENT. - Continued
DASH PANEL WIRING HARNESS REPLACEMENT. - Continued
HEADLIGHT ASSEMBLY REPAIR.
HEADLIGHT ASSEMBLY REPAIR. - Continued
REAR BLACKOUT LIGHT REPLACEMENT.
MARKER LIGHT ASSEMBLY REPLACEMENT.
MIRROR CLEARANCE LIGHT REPLACEMENT.
MIRROR CLEARANCE LIGHT REPLACEMENT. - Continued
TAILLIGHT REPLACEMENT.
LIGHT BULB REPLACEMENT.
CHAPTER 13 BODY, CAB, AND CHASSIS
PREPARATION AND ISOLATION.
ACCELERATOR PEDAL REPLACEMENT.
HAND THROTTLE REPLACEMENT.
BOOM LOCK PEDAL AND CABLE REPLACEMENT.
BOOM LOCK PEDAL AND CABLE REPLACEMENT. - Continued
RADIO MOUNT REPLACEMENT.
RIFLE RACK AND MOUNT REPLACEMENT.
RIFLE RACK AND MOUNT REPLACEMENT. - Continued
INCLINOMETER REPLACEMENT.
OPERATOR'S SEAT ANCHOR REPLACEMENT.
OPERATOR'S SEAT ANCHOR REPLACEMENT. - Continued
HAND CONTROL POD ASSEMBLY REPLACEMENT.
OPERATOR'S SEAT REPLACEMENT.
OPERATOR'S SEAT REPLACEMENT. - Continued
OPERATOR'S SEAT BELT REPLACEMENT.
OPERATOR'S SEAT BELT REPLACEMENT. - Continued
OPERATOR'S SEAT BELT REPLACEMENT. - Continued
DATA PLATE REPLACEMENT.
DATA PLATE REPLACEMENT. - Continued
FUEL TANK STEP PLATE REPLACEMENT.
HYDRAULIC RESERVOIR STEP PLATE REPLACEMENT.
FRONT FENDER REPLACEMENT.
FRONT FENDER REPLACEMENT. - Continued
REAR FENDER AND MUDFLAP REPLACEMENT.
REAR FENDER AND MUDFLAP REPLACEMENT. - Continued
NOSE CONE MAINTENANCE.
NOSE CONE MAINTENANCE. - Continued
NOSE CONE MAINTENANCE. - Continued
NOSE CONE MAINTENANCE. - Continued
ENGINE HOOD MAINTENANCE.
GENERAL SHEET METAL REPAIR.
GENERAL SHEET METAL REPAIR. - Continued
GLASS REPLACEMENT.
GLASS REPLACEMENT. - Continued
GLASS REPLACEMENT. - Continued
GLASS REPLACEMENT. - Continued
GLASS REPLACEMENT. - Continued
WIPER BLADE AND ARM REPLACEMENT.
WIPER BLADE AND ARM REPLACEMENT. - Continued
WIPER BLADE AND ARM REPLACEMENT. - Continued
SUN VISOR REPLACEMENT.
WINDSHIELD DEFROST COVER REPLACEMENT.
MIRROR REPLACEMENT.
MIRROR REPLACEMENT. - Continued
MIRROR BRACKET REPLACEMENT.
BATTERY STOWAGE BOX MAINTENANCE.
BATTERY STOWAGE BOX MAINTENANCE. - Continued
BATTERY STOWAGE BOX MAINTENANCE. - Continued
BATTERY STOWAGE BOX MAINTENANCE. - Continued
BATTERY STOWAGE BOX MAINTENANCE. - Continued
BATTERY STOWAGE BOX MAINTENANCE. - Continued
AIR CLEANER FILTER REPLACEMENT.
AIR CLEANER FILTER REPLACEMENT. - Continued
A/C FILTER REPLACEMENT.
A/C FILTER REPLACEMENT. - Continued
A/C PRECLEANER REPLACEMENT.
AIR CLEANER/STOWAGE BOX REPAIR.
AIR CLEANER/STOWAGE BOX REPAIR. - Continued
AIR CLEANER/STOWAGE BOX REPAIR. - Continued
AIR CLEANER/STOWAGE BOX REPAIR. - Continued
AIR CLEANER/STOWAGE BOX REPAIR. - Continued
AIR CLEANER/STOWAGE BOX REPAIR. - Continued
AIR CLEANER/STOWAGE BOX REPAIR. - Continued
DOOR HINGE REPLACEMENT.
DOOR HANDLE REPLACEMENT.
DOOR HANDLE REPLACEMENT. - Continued
DOOR GAS STRUT REPLACEMENT.
WHEEL AND TIRE REPAIR.
AUXILIARY DEFROSTER DUCTING REPLACEMENT.
AUXILIARY DEFROSTER DUCTING REPLACEMENT. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE.
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
AUXILIARY DEFROSTER HEATER MAINTENANCE. - Continued
MILITARY LOAD CLASSIFICATION (MLC) PLACARD REPLACEMENT.
CHAPTER 14 DRIVE TRAIN AND AXLES
RESTORE IHMEE TO OPERATIONAL READINESS.
AXLE HUB AND DIFFERENTIAL OIL SERVICING.
Changing Differential Oil.
DRIVE SHAFT AND U-JOINT MAINTENANCE.
DRIVE SHAFT AND U-JOINT MAINTENANCE. - Continued
DRIVE SHAFT AND U-JOINT MAINTENANCE. - Continued
DRIVE SHAFT AND U-JOINT MAINTENANCE. - Continued
FRONT AXLE ASSEMBLY REPLACEMENT.
FRONT AXLE ASSEMBLY REPLACEMENT. - Continued
REAR AXLE ASSEMBLY REPLACEMENT.
REAR AXLE ASSEMBLY REPLACEMENT. - Continued
AXLE HOUSING BREATHER REPLACEMENT.
AXLE HOUSING BREATHER REPLACEMENT. - Continued
FRONT AXLE HUB BREATHER REPLACEMENT.
CHAPTER 15 PNEUMATIC SYSTEM
RESTORE IHMEE TO OPERATIONAL READINESS.
RESTORE IHMEE TO OPERATIONAL READINESS. - Continued
AIR VALVE REPLACEMENT.
AIR TANK REPLACEMENT.
AIR TANK REPLACEMENT. - Continued
AIR TANK REPLACEMENT. - Continued
AIR TANK REPLACEMENT. - Continued
AIR TANK REPLACEMENT. - Continued
BRAKE CONTROL VALVE REPLACEMENT.
BRAKE CONTROL VALVE REPLACEMENT. - Continued
AIR LINE REPLACEMENT.
AIR GOVERNOR REPLACEMENT.
AIR GOVERNOR REPLACEMENT. - Continued
AIR COMPRESSOR REPLACEMENT.
AIR DRIER REPLACEMENT.
AIR DRIER REPLACEMENT. - Continued
AIR DRIER DESICCANT REPLACEMENT.
AIR DRIER DESICCANT REPLACEMENT. - Continued
CHAPTER 16 BACKHOE
RESTORE IHMEE TO OPERATIONAL READINESS.
RESTORE IHMEE TO OPERATIONAL READINESS. - Continued
RESTORE IHMEE TO OPERATIONAL READINESS. - Continued
TOW PINTLE REPLACEMENT.
HITCH ASSEMBLY REPLACEMENT.
HITCH ASSEMBLY REPLACEMENT. - Continued
CHAPTER 17 FRONT-END LOADER (FEL)
RESTORE IHMEE TO OPERATIONAL READINESS.
FRONT-END LOADER (FEL) ARM MAINTENANCE.
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
FRONT-END LOADER (FEL) ARM MAINTENANCE. - Continued
CUTTING EDGE REPLACEMENT.
GENERAL BUSHING REPLACEMENT.
GENERAL BUSHING REPLACEMENT. - Continued
4-IN-1 BUCKET REPAIR.
4-IN-1 BUCKET REPAIR. - Continued
4-IN-1 BUCKET REPAIR. - Continued
4-IN-1 BUCKET REPAIR. - Continued
CHAPTER 18 FORKLIFT ATTACHMENT
FORKLIFT TINES REPLACEMENT.
FORKLIFT TINES REPLACEMENT. - Continued
CHAPTER 19 AIR-CONDITIONING (A/C) SYSTEM
VEHICLE PREPARATION AND ISOLATION.
A/C SYSTEM SERVICING.
A/C SYSTEM SERVICING. - Continued
A/C SYSTEM SERVICING. - Continued
Table 19-1. Boiling Point of Water Under Vacuum
A/C SYSTEM SERVICING. - Continued
A/C SYSTEM SERVICING. - Continued
A/C SYSTEM SERVICING. - Continued
Table 19-2. A/C Sight Glass Check
A/C COVER REPLACEMENT.
A/C PRESSURIZER REPLACEMENT.
A/C PRESSURIZER REPLACEMENT. - Continued
A/C CONDENSER REPLACEMENT.
A/C COMPRESSOR REPLACEMENT.
A/C COMPRESSOR REPLACEMENT. - Continued
A/C COMPRESSOR REPLACEMENT. - Continued
A/C RECEIVER-DRIER REPLACEMENT.
A/C EVAPORATOR ASSEMBLY MAINTENANCE.
A/C EVAPORATOR ASSEMBLY MAINTENANCE. - Continued
A/C EVAPORATOR ASSEMBLY MAINTENANCE. - Continued
A/C EVAPORATOR ASSEMBLY MAINTENANCE. - Continued
CHAPTER 20 COLD WEATHER KIT
VEHICLE PREPARATION AND ISOLATION.
COLD WEATHER KIT INITIAL INSTALLATION.
COLD WEATHER KIT INITIAL INSTALLATION. - Continued
COLD WEATHER KIT INITIAL INSTALLATION. - Continued
COLD WEATHER KIT INITIAL INSTALLATION. - Continued
COLD WEATHER KIT INITIAL INSTALLATION. - Continued
COLD WEATHER KIT INITIAL INSTALLATION. - Continued
COLD WEATHER KIT INITIAL INSTALLATION. - Continued
Trickle Charger
Electrical Outlet
Electrical Outlet - Continued
Ether Start
Ether Start - Continued
Ether Start - Continued
Ether Start - Continued
Ether Start - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE.
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
ARCTIC HEATER ASSEMBLY MAINTENANCE. - Continued
COMBUSTION AIR BLOWER REPLACEMENT.
COMBUSTION AIR BLOWER REPLACEMENT. - Continued
CONTROL UNIT REPLACEMENT.
FLAME SENSOR REPLACEMENT.
FLAME SENSOR REPLACEMENT. - Continued
FUEL METERING PUMP REPLACEMENT.
FUEL METERING PUMP REPLACEMENT. - Continued
FUEL METERING PUMP REPLACEMENT. - Continued
FUEL METERING PUMP REPLACEMENT. - Continued
FUEL METERING PUMP REPLACEMENT. - Continued
FUEL METERING PUMP REPLACEMENT. - Continued
GLOW PIN REPLACEMENT.
GLOW PIN REPLACEMENT.
GLOW PIN REPLACEMENT.
OVERHEAT AND TEMPERATURE SENSORS REPLACEMENT.
OVERHEAT AND TEMPERATURE SENSORS REPLACEMENT. - Continued
OVERHEAT AND TEMPERATURE SENSORS REPLACEMENT. - Continued
OVERHEAT AND TEMPERATURE SENSORS REPLACEMENT. - Continued
ETHER START ASSEMBLY REPLACEMENT.
ETHER START ASSEMBLY REPLACEMENT. - Continued
ETHER START ASSEMBLY REPLACEMENT. - Continued
ETHER START PUSHBUTTON REPLACEMENT.
ETHER START PUSHBUTTON REPLACEMENT. - Continued
STARTING FLUID (ETHER) CYLINDER REPLACEMENT.
STARTING FLUID (ETHER) CYLINDER REPLACEMENT. - Continued
ETHER START THERMOSTAT REPLACEMENT.
ETHER START THERMOSTAT REPLACEMENT. - Continued
ENGINE BLOCK HEATER REPLACEMENT.
ENGINE BLOCK HEATER REPLACEMENT. - Continued
BATTERY TRICKLE CHARGER REPLACEMENT.
BATTERY TRICKLE CHARGER REPLACEMENT. - Continued
BATTERY TRICKLE CHARGER REPLACEMENT. - Continued
ELECTRICAL OUTLET REPLACEMENT.
ELECTRICAL OUTLET REPLACEMENT. - Continued
ELECTRICAL OUTLET REPLACEMENT. - Continued
APPENDIX A - References
APPENDIX A - References - Continued
APPENDIX B - Maintenance Allocation Chart (MAC)
MAINTENANCE FUNCTIONS.
EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS, SECTION III.
Section II. MAC for IHMEE.
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section II. MAC for IHMEE. - Continued
Section III. Tools and Test Equipment for IHMEE.
Section III. Tools and Test Equipment for IHMEE. - Continued
Section IV. Remarks for IHMEE.
APPENDIX C - Expendable/Durables List
Section II. EXPENDABLE AND DURABLE ITEMS.
Section II. EXPENDABLE AND DURABLE ITEMS. - Continued
Section II. EXPENDABLE AND DURABLE ITEMS. - Continued
Section II. EXPENDABLE AND DURABLE ITEMS. - Continued
Section II. EXPENDABLE AND DURABLE ITEMS. - Continued
APPENDIX D - Mandatory Replacement Parts
Section II. Mandatory Replacement Parts.
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
Section II. Mandatory Replacement Parts. - Continued
APPENDIX E - Torque Limits
Table E-1. Torque Limits for Wet Flange Nuts.
ADI-RECOMMENDED TORQUE TABLES.
Table E-2. Torque Specification For Grade 4.4 Metric Fasteners
Table E-3. Torque Specification For Grade 8.8 Metric Fasteners
Table E-4. Torque Specification For Grade 10.9 Metric Fasteners
Table E-5. Torque Specification For SAE Grade No. 5 Fasteners
Table E-6. Torque Specification For SAE Grade No. 8 Fasteners
Table E-7. Torque Limits for Dry Standard Fasteners.
Table E-8. Torque Limits for Wet Standard Fasteners.
Table E-9. Torque Limits for 37-Degree Flare Hose Connections.
Table E-11. Torque Limits for ORS Preformed Packing Face Seal Hose Connections.
APPENDIX F - TRANSMISSION SERVICE MANUAL
HR32000 TRANSMISSION REPAIR.
HR32000 TRANSMISSION REPAIR. (CONT).
INSTALLATION OF NON-METALLIC SEAL RINGS.
1ST SPEED CLUTCH (LOW) REPAIR.
REVERSE AND 3RD CLUTCH REPAIR.
REVERSE AND 3RD CLUTCH REPAIR. - Continued
FORWARD AND 2ND CLUTCH REPAIR.
FORWARD AND 2ND CLUTCH REPAIR. - Continued
OIL SEAL RING SLEEVE REPLACEMENT.
OIL SEAL RING SLEEVE REPLACEMENT. - Continued
IMPELLER AND BAFFLE REPAIR.
IMPELLER AND BAFFLE REPAIR. - Continued
TURBINE AND IMPELLER COVER REPAIR.
TURBINE AND IMPELLER COVER REPAIR. - Continued
8-SPEED OUTPUT REPAIR.
8-SPEED OUTPUT REPAIR. - Continued
4TH SPEED CLUTCH REPAIR.
4TH SPEED CLUTCH REPAIR. - Continued
SERVICING MACHINE AFTER TRANSMISSION OVERHAUL.
DRIVE PLATE INSTALLATION.
Section II. Vendor Service Manual.
Section II. Vendor Service Manual. - Continued
FOREWORD
TABLE OF CONTENTS
TRANSMISSION ASSEMBLY
HOW THE UNITS OPERATE
HOW THE UNITS OPERATE - Continued
HR32000 CONVERTER GROUP
HR32000 CONVERTER GROUP - Continued
HR32000 CONVERTER & TRANSMISSION CASE GROUP
HR32000 CONVERTER & TRANSMISSION CASE GROUP - Continued
R OR H R32000 REVERSE & 3RD & FORWARD & 2ND CLUTCH GROUP
R OR H R32000 REVERSE & 3RD & FORWARD & 2ND CLUTCH GROUP - Continued
R OR HR32000 LOW (1ST) CLUTCH & OUTPUT GROUP
R OR HR32000 LOW (1ST) CLUTCH & OUTPUT GROUP - Continued
PRESSURE REGULATOR VALVE, CHARGING PUMP & OIL FILTER GROUP - Continued
PRESSURE REGULATOR VALVE, CHARGING PUMP & OIL FILTER GROUP
CONTROL VALVE ASSEMBLY
CONTROL VALVE ASSEMBLY - Continued
AXLE DISCONNECT
AXLE DISCONNECT - Continued
Figure I
Figure I - Continued
Figure J.
MAINTENANCE AND SERVICE
Remove charging pump and filter adaptor assembly.
Remove impeller cover to impeller bolts.
Remove impeller assembly.
Remove turbine shaft gear.
Remove 2nd clutch disc hub retainer ring retainer.
Pry brake strut from brake bands.
Remove idler shaft rear bearing cap bolts and washers.
Remove rear bearing retainer plate bolts.
Remove 1st speed clutch drive gear retainer ring.
Remove 1st speed clutch assembly.
Remove output shaft rear bearing cap bolts and washers.
Remove taper bearing retainer ring retainer.
Remove taper bearing spacer.
1ST SPEED CLUTCH REASSEMBLY
Position ring retainer over retainer ring.
Install clutch disc end plate.
Install low clutch taper bearing retainer ring.
Remove front bearing retainer ring.
Remove clutch driven gear outer bearing retainer ring.
3RD SPEED CLUTCH DISASSEMBLY
Remove clutch gear outer and inner bearing spacer.
3RD SPEED CLUTCH REASSEMBLY
Install end plate retainer ring.
REVERSE CLUTCH REASSEMBLY
Install clutch disc end plate.
Install end plate retainer ring.
Install bearing retainer ring.
Remove front bearing end plate retainer ring.
Remove clutch gear and outer bearing.
Remove clutch disc end plate retainer ring.
2ND CLUTCH REASSEMBLY
Install end plate retainer ring.
FORWARD CLUTCH REASSEMBLY
Install clutch disc end plate.
Install bearing end plate, aligning notch in plate with lock ball.
OIL SEALING RING SLEEVE REMOVAL
TRANSMISSION REASSEMBLY
Position reverse and 3rd clutch in transmission housing.
Install drive gear retainer ring.
Align lock balls in bearing with notches in rear cover.
Install idler shaft rear bearing locating ring.
Install brake strut to brake bands.
Install rear output flange.
Install disc hub retainer ring.
Install bolts and washers, tighten to specified torque
DISASSEMBLY AND REASSEMBLY OF IMPELLER AND BAFFLE
DISASSEMBLY AND REASSEMBLY OF IMPELLER AND BAFFLE - Continued
DISASSEMBLY AND REASSEMBLY OF IMPELLER AND BAFFLE - Continued
DISASSEMBLY AND REASSEMBLY OF TURBINE AND IMPELLER COVER
DISASSEMBLY AND REASSEMBLY OF TURBINE AND IMPELLER COVER - Continued
DISASSEMBLY AND REASSEMBLY OF TURBINE AND IMPELLER COVER - Continued
DISASSEMBLY AND REASSEMBLY OF TURBINE AND IMPELLER COVER - Continued
DISASSEMBLY AND REASSEMBLY OF TURBINE AND IMPELLER COVER - Continued
DISASSEMBLY AND REASSEMBLY OF TURBINE AND IMPELLER COVER - Continued
SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
SPECIFICATIONS AND SERVICE DATA-POWER SHIFT TRANSMISSION AND TORQUE
TROUBLE SHOOTING GUIDE For The R and H R Model. 32000 Transmission
TROUBLE SHOOTING GUIDE For The R and H R Model. 32000 Transmission - Continued
TROUBLE SHOOTING GUIDE For The R and H R Model. 32000 Transmission - Continued
16 SCREW RING GEAR INSTALLATION PROCEDURE (Non-Asbestos Ring Gear)
16 SCREW RING GEAR INSTALLATION PROCEDURE (Non-Asbestos Ring Gear) - Continued
16 SCREW RING GEAR INSTALLATION PROCEDURE (Non-Asbestos Ring Gear) - Continued
IMPELLER HUB & TURBINE HUB ASSEMBLY WITH BACKING RING AND SPECIAL SELF LOCKING SCREWS.
PLUMBING DIAGRAM FOR HR 32000 W/12 PLATE MODULATION AND AUXILIARY LUBE
Oil Seals, Gaskets and Retaining Rings
SPEED SENSOR BUSHING INSTALLATION
Maintenance & Service Manual
32 SCREW RING GEAR INSTALLATION PROCEDURE (Non-Asbestos Ring Gear)
R32000 FRONT COVER GROUP
R32000 FRONT COVER GROUP - Continued
R-32000 ASSEMBLY INSTRUCTION ILLUSTRATION
R-32000 ASSEMBLY INSTRUCTION ILLUSTRATION - Continued
MAINTENANCE AND SERVICE
Install input shaft into front bearing.
Install 2nd speed clutch pilot bearing.
SHIELDED BEARING INSTALLATION
R32000 -C270/EXTERNAL PLUMBING DIAGRAM
INSTALLATION INSTRUCTIONS OF NEW NON-METALLIC SEALING RINGS
32000 6 & 8 SPEED OUTPUT GROUP WITH RANGE SHIFT
32000 6 & 8 SPEED OUTPUT GROUP WITH RANGE SHIFT - Continued
32000 6 & 8 SPEED OUTPUT GROUP WITH RANGE SHIFT - Continued
32000 6 & 8 SPEED OUTPUT GROUP WITH RANGE SHIFT - Continued
32000 6 & 8 SPEED OUTPUT GROUP WITH RANGE SHIFT - Continued
R & HR MODEL 6 & 8 SPEED
R & HR MODEL 6 & 8 SPEED - Continued
R & HR MODEL 6 & 8 SPEED - Continued
R & HR MODEL 6 & 8 SPEED - Continued
6 SPEED TRANSMISSION HI RANGE
8 SPEED TRANSMISSION LOW RANGE
8 SPEED TRANSMISSION HIGH RANGE
4TH SPEED CLUTCH GROUP 8 SPEED TRANSMISSION
4TH SPEED CLUTCH DISASSEMBLY
4TH SPEED CLUTCH DISASSEMBLY - Continued
4TH SPEED CLUTCH REASSEMBLY
CONVERTER HOUSING INSTALLATION
CONVERTER HOUSING INSTALLATION - Continued
DRIVE PLATE INSTALLATION
TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
Control Valve function of 28000/3200 - 4speed: Forward 1st
Control Valve function of 28000/3200 - 4speed: Forward 2nd
Control Valve function of 28000/3200 - 4speed: Forward 3rd'
Control Valve function of 28000/3200 - 4speed: Forward 4th
Control Valve function of 28000/3200 - 4speed: neutral 4th
Control Valve function of 28000/3200 - 4speed: reverse 1st
R & HR32000 3 & 6 Speed LD
2800/3200 transmission - hydraulic diagram 3 speed - wtih total neutral
Forward and 2nd clutch engaged
Forward and 3rd clutch engaged
Reverse and 1st clutch engaged
Neutral and 3rd clutch engaged
Forward and 1st clucth engaged
Forward and 2nd clutch engaged
Forward and 3rd clutch engaged
Reverse and 1st clutch engaged
Total Neutral
Neutral and 4th Clutch engaged
Forward and 1st clutch engaged
Forward and 2nd clutch engaged
Foward and 3rd clutch engaged
Forward and 4th clutch engaged
Neutral and 4th clutch engaged
Forward and 1st clutch engaged
Forward and 2nd clutch engaged
Forward and 3rd clutch engaged
Forward and 4th clutch engaged
reverse and 1st clutch engaged
APPENDIX G Electronic Gear Selector (EGS) User Manual
EGS SELF-TEST FUNCTION.
PRODUCT DEFINITION
PRODUCT HARDWARE
front view of a standard type EGS
Shift lever operation
view of the shift lever positions of the standard type EGS
Automatic powerup in neutral
Display function
fig. 4.3 EGS top panel display
Display method
view of the mounting of a grip type EGS
view of the mounting of a standard type EGS
Electrical interface
Connection of an inductive speed sensor with shielded cable
Hall effect sensors
Sensor wiring
Magneto Resistive sensors
Power supply considerations
Override system of a EGS for a 3 speed transmission
Operation of the 'N' and 'T' LED's
Selftest Operation
Speed sensor test
Output test
Table of contents
Table of contents - Continued
APPENDIX H - Backhoe Service Manual
SWING TOWER REPLACEMENT.
SWING TOWER REPLACEMENT. - Continued
BOOM REPLACEMENT.
BOOM REPLACEMENT. - Continued
DIPPER REPLACEMENT.
DIPPER REPLACEMENT. - Continued
BUCKET AND DIPPER HYDRAULIC CYLINDER REPAIR.
BUCKET AND DIPPER HYDRAULIC CYLINDER REPAIR. - Continued
BOOM HYDRAULIC CYLINDER REPAIR.
BOOM HYDRAULIC CYLINDER REPAIR. - Continued
SWING HYDRAULIC CYLINDER REPAIR.
SWING HYDRAULIC CYLINDER REPAIR. - Continued
Section II. Vendor Service Manual.
Section 8006 CYLINDERS
TABLE OF CONTENTS
SPECIFICATIONS
Special Tools
ALL CYLINDERS EXCEPT THE BOOM CYLINDERS, 590 SUPER M DIPPER CYLINDER, SWING CYLINDERS, AND QUICK COUPLER CYLINDER
Typical Cylinder
ALL CYLINDERS EXCEPT THE BOOM CYLINDERS, 590 SUPER M DIPPER CYLINDER, SWING CYLINDERS, AND QUICK COUPLER CYLINDER - Continued
Typical Cylinder - Continued
580M BOOM CYLINDER
580M BOOM CYLINDER - Continued
580M BOOM CYLINDER - Continued
580M BOOM CYLINDER - Continued
580 SUPER M AND 590 SUPER M BOOM CYLINDER
580 SUPER M AND 590 SUPER M BOOM CYLINDER - Continued
580 SUPER M AND 590 SUPER M BOOM CYLINDER - Continued
580 SUPER M AND 590 SUPER M BOOM CYLINDER - Continued
590SM DIPPER CYLINDER
590SM DIPPER CYLINDER - Continued
590SM DIPPER CYLINDER - Continued
590SM EXTENDABLE DIPPER CYLINDER
590SM EXTENDABLE DIPPER CYLINDER - Continued
590SM EXTENDABLE DIPPER CYLINDER - Continued
QUICK COUPLER CYLINDER
QUICK COUPLER CYLINDER - Continued
SWING CYLINDERS
SWING CYLINDERS - Continued
SWING CYLINDERS - Continued
SWING CYLINDERS - Continued
Section 9008 BACKHOE
TABLE OF CONTENTS
SWING TOWER
SWING TOWER - Continued
SWING TOWER - Continued
SWING TOWER - Continued
BOOM - Removal
BOOM - Installation
BOOM INSTALLATION
BOOM CYLINDER HYDRAULIC INSTALLATION
BOOM INSTALLATION - 580 SUPER M
BOOM INSTALLATION - 590 SUPER M
BOOM CYLINDER HYDRAULIC INSTALLATION - 580 SUPER M AND 590 SUPER M
DIPPER - REMOVAL
DIPPER - INSTALLATION
DIPPER AND BUCKET INSTALLATION
BUCKET CYLINDER HYDARULI INSTALLATION WITHOUT EXTENDABLE DIPPER
DIPPER CYLINDER HYDRAULIC INSTALLATION
DIPPER AND BUCKET INSTALLATION - 580 SUPER M
BUCKET CYLINDER HYDRAULIC INSTALLATION WITHOUT EXTENDABLE DIPPER - 580 SUPER M
DIPPER CYLINDER HYDRAULIC INSTALLATION - 580 SUPER M
Dipper and Bucket Installation - 590 Super M
Bucket Cylinder Hydraulic Installation Without Extendable Dipper - 590 Super M
Dipper Cylinder Hydraulic Installation - 590 Super M
DIPPER EXTENSION
Extendable Dipper Installation - 580M
Bucket Cylinder Hydraulic Installation with Extendedable Dipper - 580M
Extension Cylinder Hydraulic Installation - 580M
Extendable Dipper Installation - 580 Super M
Bucket Cylinder Hydraulic Installation With Extendable Dipper - 580 Super M
Extension Cylinder Hydraulic Installation - 580 Super M
Extendable Dipper Installation - 590 Super M
Bucket Cylinder Hydraulic Installation With Extendable Dipper - 590 Super M
Extension Cylinder Hydraulic Installation - 590 Super M
580M WEAR PLATES FOR THE EXTENDABLE DIPPER
Replacing Side Cutting Edge
High Capacity Buckets
BUCKET TEETH
Tooth Locations for Universal and Heavy Duty Buckets
Boom Latch Installation - 580M
Boom Latch Installation - 580 Super M
Boom Latch Installation - 590 Super M
Stabilizer Installation
APPENDIX J Axle Service Manual
FRONT AXLE REPAIR (FRONT WHEEL HUB REPAIR).
FRONT AXLE REPAIR (FRONT WHEEL HUB REPAIR). - Continued
FRONT AXLE REPAIR (COMPLETE FRONT BRAKE ASSEMBLY REPAIR).
FRONT BRAKE SHOE REPLACEMENT.
FRONT AXLE REPAIR (STEERING HEAD AND AXLE STUB).
FRONT AXLE REPAIR (STEERING HEAD AND AXLE STUB). - Continued
FRONT AXLE REPAIR (DRIVE HEAD REPLACEMENT).
FRONT DIFFERENTIAL ASSEMBLY REPAIR.
FRONT AXLE REPAIR (FRONT AIR CHAMBER REPLACEMENT).
REAR AXLE REPAIR (REAR WHEEL HUB REPAIR).
REAR AXLE REPAIR (REAR WHEEL HUB REPAIR). - Continued
REAR AXLE REPAIR (COMPLETE REAR BRAKE ASSEMBLY REPAIR).
REAR BRAKE SHOE REPLACEMENT.
REAR AXLE REPAIR (DRIVE HEAD REPLACEMENT).
REAR DIFFERENTIAL ASSEMBLY REPAIR.
REAR AXLE REPAIR (REAR AIR CHAMBER REPLACEMENT).
PARTS AND SERVICE MANUAL FOR STEER DRIVE AXLE TYPE SD66 - 11 - 1S - REAR AXLE TYPE D66 - 11 - 1S
PARTS AND SERVICE MANUAL FOR STEER DRIVE AXLE TYPE SD66 - 11 - 1S - REAR AXLE TYPE D66 - 11 - 1S - Continued
MANUAL ISSUE SHEET
MANUAL CONTENTS
MANUAL CONTENTS - Continued
MANUAL CONTENTS - Continued
MANUAL CONTENTS - Continued
LUBRICATION AND MAINTENANCE INSTRUCTIONS
SECTION I. LUBRICATION OF TYPE SD66-11-1S STEER DRIVE AXLE (1ST. AXLE)
SECTION 2 ROUTINE MAINTENANCE
SECTION 2 ROUTINE MAINTENANCE - Continued
SECTION III. LUBRICATION OF TYPE D66-12-1S (2ND. AXLE)
SECTION 4 ROUTINE MAINTENANCE
OVERHAUL INSTRUCTIONS FOR STEER DRIVE TYPE 1S HUB REDUCTION UNIT (WITH KIRKSTALL 151/2" x 6" S CAM BRAKE )
SERVICE INSTRUCTIONS FOR STEER DRIVE TYPE 1S HUB UNIT (WITH KIRKSTALL 151/2" x 6" BRAKE)
OVERHAUL INSTRUCTIONS FOR TYPE 1S STEER DRIVE HUB (WITH KIRKSTALL 151/2" x 6" BRAKE)
SECTION III. DISMANTLING HUB ANNULUS AND BRAKE DRUM UNITS
REMOVAL OF COMPLETE BRAKE ASSEMBLY
REMOVAL OF COMPLETE BRAKE ASSEMBLY - Continued
DISMANTLING THE BRAKE SHOE UNIT
BRAKE BRACKET AND CAM SHAFT RE-ASSEMBLY
BRAKE SHOE ASSEMBLY
FINAL ASSEMBLY OF BRAKE Ref Fig 9.
FINAL ASSEMBLY OF BRAKE
REMOVAL OF STEERING HEAD ASSEMBLY
REMOVAL OF STEERING HEAD ASSEMBLY Cont.
DISMANTLING THE STEERING HEAD / AXLE STUB
DISMANTLING BALL SOCKET SEE FIG No 16
REMOVAL OF U. J. ASSEMBLY
DISMANTLING OF DBM U.J. UNITS
RE-ASSEMBLY OF DBM U.J. UNITS ( Fig. no.27)
SUB ASSEMBLY OF U.J. UNIT
FITTING U. J. UNIT INTO AXLE CASING
ASSEMBLY OF SWIVEL JAW AND AXLE STUB
ASSEMBLY OF SWIVEL JAW AND AXLE STUB Cont.
ASSEMBLY OF SWIVEL JAW AND SWIVEL
ASSEMBLY OF SWIVEL JAW & SWIVEL Cont.
ASSEMBLY OF SWIVEL JAW & SWIVEL Cont.
ASSEMBLY OF BALL SOCKET AND TIE ROD
ASSEMBLY OF BALL SOCKET AND TIE ROD Cont.
REBUILDING HUB UNIT
SET THE HUB BEARING AS FOLLOWS
PLANET CARRIER ASSEMBLY
SUN GEAR AND BRAKE DRUM ASSEMBLY
FINAL ASSEMBLY
TORQUE TABLE FOR TYPE 1S HUB REDUCTION UNIT (FRONT STEER DRIVE VERSION)
KIRKSTALL SPECIALITY AXLE DIVISION
OVERHAUL INSTRUCTIONS FOR TYPE D66 DRIVE HEAD UNIT WITH DIFFERENTIAL LOCK AS FITTED TO STEER DRIVE AXLE
OVERHAUL INSTRUCTIONS FOR TYPE D66 DRIVE HEAD UNIT WITH DIFF LOCK (AS FITTED TO STEER DRIVE AXLE)
PREPARATION FOR OVERHAUL
REMOVAL OF COMPLETE DRIVE HEAD ASSEMBLY
REMOVAL OF COMPLETE DRIVE HEAD ASSEMBLY Continued.
COMPLETE OVERHAUL OF DRIVE HEAD ASSEMBLY
DISMANTLING DIFFERENTIAL LOCK
ASSEMBLY OF DRIVE HEAD
SPIRAL BEVEL PINION SUB ASSEMBLY
CHECKING PINION BEARING PRE-LOAD
FINAL ASSEMBLY OF PINION UNIT
SEQUENCE OF OPERATIONS TO ASSEMBLY SPIRAL BEVEL WHEEL (CROWNWHEEL) AND DIFFERENTIAL
INITIAL PREPARATION BEFORE FITTING ASSEMBLED SPIRAL BEVEL WHEEL (CROWNWHEEL) AND DIFFERENTIAL
FITTING SPIRAL BEVEL WHEEL (CROWNWHEEL) AND DIFFERENTIAL INTO BEVEL CASING
SETTING " NO END FLOAT " CONDITION
SETTING THE SPIRAL BEVEL WHEEL (CROWNWHEEL) BEARINGS
GEAR IDENTIFICATION ALSO CROWNWHEEL & PINION GEAR MESH.
GLEASON GEARS
OERLIKON N FORM GEARS
OERLIKON G-FORM GEARS
REFITTING DRIVE HEAD INTO AXLE
REFITTING DRIVE HEAD INTO AXLE
REFITTING DRIVE HEAD INTO AXLE Cont.
INSTALLATION AND USE OF CROSS AXLE AND THIRD DIFFERENTIAL LOCKS
FINAL ASSEMBLY / ADJUSTMENTS
TORQUE TABLE FOR D66 DRIVE HEAD UNIT WITH DIFFERENTIAL LOCK (AS FITTED TO STEER DRIVE AXLE)
STANDARD STUDS - FITTED INTO MACHINED CHAMFERED HOLES
OVERHAUL INSTRUCTIONS FOR REAR TYPE 1S HUB REDUCTION UNIT WITH KIRKSTALL 151/2" x 6" S CAM BRAKE
SERVICE INSTRUCTIONS FOR REAR DRIVE TYPE 1S HUB UNIT WITH KIRKSTALL 151/2" x 6" BRAKE
OVERHAUL INSTRUCTIONS FOR TYPE 1S REAR DRIVE HUB WITH KIRKSTALL 151/2" x 6 " BRAKE
DISMANTLING HUB AND ANNULUS UNITS.
REMOVAL OF COMPLETE BRAKE ASSEMBLY
DISMANTLING THE BRAKE SHOE UNIT
BRAKE BRACKET AND CAM SHAFT RE-ASSEMBLY
BRAKE SHOE ASSEMBLY
BRAKE SHOE ASSEMBLY Cont.
FINAL ASSEMBLY OF BRAKE Cont
HUB AND ANNULUS RE-ASSEMBLY
HUB AND ANNULUS RE-ASSEMBLY Cont.
SETTING HUB BEARINGS
RE- ASSEMBLY OF PLANET CARRIER ASSEMBLY
FINAL ASSEMBLY
TORQUE TABLE FOR TYPE 1S HUB REDUCTION UNIT (REAR DRIVE VERSION)
STANDARD STUDS - FITTED INTO MACHINED CHAMFERED HOLES
OVERHAUL INSTRUCTIONS FOR TYPE D66 DRIVE HEAD UNIT WITH DIFFERENTIAL LOCK AS FITTED TO REAR DRIVE AXLE
OVERHAUL INSTRUCTIONS FOR TYPE D66 DRIVE HEAD UNIT WITH DIFF LOCK (AS FITTED TO REAR DRIVE AXLE)
PREPARATION FOR OVERHAUL
COMPLETE OVERHAUL OF DRIVE HEAD ASSEMBLY
DISMANTLING DIFFERENTIAL LOCK
ASSEMBLY OF DRIVE HEAD
SPIRAL BEVEL PINION SUB ASSEMBLY
CHECKING PINION BEARING PRE-LOAD
FINAL ASSEMBLY OF PINION UNIT
SEQUENCE OF OPERATIONS TO ASSEMBLY SPIRAL BEVEL WHEEL (CROWNWHEEL) AND DIFFERENTIAL
INITIAL PREPARATION BEFORE FITTING ASSEMBLED SPIRAL BEVEL WHEEL (CROWNWHEEL) AND DIFFERENTIAL
FITTING SPIRAL BEVEL WHEEL (CROWNWHEEL) AND DIFFERENTIAL INTO BEVEL CASING
SETTING " NO END FLOAT " CONDITION
SETTING THE SPIRAL BEVEL WHEEL (CROWNWHEEL) BEARINGS
GEAR IDENTIFICATION ALSO CROWNWHEEL & PINION GEAR MESH.
GLEASON GEARS
OERLIKON N FORM GEARS
OERLIKON G-FORM GEARS
REFITTING DRIVE HEAD INTO AXLE
INSTALLATION AND USE OF CROSS AXLE AND THIRD DIFFERENTIAL LOCKS
FINAL ASSEMBLY / ADJUSTMENTS
TORQUE TABLE FOR D66 DRIVE HEAD UNIT WITH DIFFERENTIAL LOCK (AS FITTED TO REAR DRIVE AXLE)
STANDARD STUDS - FITTED INTO MACHINED CHAMFERED HOLES
Steer Drive Type 1S Hub Reduction Unit
D66 Drive Head
Type 1S Hub Reduction Unit
D66 Drive Head
APPENDIX K Power Steering Service Manual
BLEEDING SINGLE GEAR SYSTEM.
AXLE STOP ADJUSTMENT.
FINAL ADJUSTMENTS.
POWER STEERING PRESSURE AND FLOW TESTING.
Section II. Vendor Service Manual.
Section II. Vendor Service Manual. - Continued
Section II. Vendor Service Manual. - Continued
Section II. Vendor Service Manual. - Continued
SAFETY NOTICE
OPERATING PRINCIPLES
OIL FLOW THROUGH THE M-SERIES GEAR
STEERING GEAR IDENTIFICATION
M-Series PI
SERVICE PARTS LIST
M100 COMPLETE SEAL KITS:
Lubrication - Steering Gears
DIAGNOSIS & TROUBLESHOOTING
DIAGNOSIS & TROUBLESHOOTING - Continued
HYDRAULIC DIAGNOSIS
HYDRAULIC DIAGNOSIS - Continued
OIL FLOW AND PRESSURE RECOMMENDATIONS
GLOSSARY
TROUBLESHOOTING GUIDE
TROUBLESHOOTING GUIDE - Continued
TROUBLESHOOTING GUIDE - Continued
TROUBLESHOOTING GUIDE - Continued
Common Procedures
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE - Continued
Input Shaft Seal Replacement
Input Shaft Seal Replacement - Continued
Input Shaft Seal Replacement - Continued
Input Shaft Seal Replacement - Continued
Input Shaft Seal Replacement - Continued
Input Shaft Seal Replacement - Continued
Sector Shaft Seal Replacement
Sector Shaft Seal Replacement - Continued
Sector Shaft Seal Replacement - Continued
Sector Shaft Seal Replacement - Continued
Sector Shaft Seal Replacement - Continued
Sector Shaft Seal Replacement - Continued
Bleeding Single Gear System
Bleeding Dual Steering Gears
Bleeding Dual Steering Gears - Continued
Bleeding Dual Steering Gears - Continued
Axle Stop Adjustment
Axle Stop Adjustment - Continued
Manual Plunger Adjustment
Set Automatic Relief Plungers
Set Automatic Relief Plungers - Continued
Adjust Automatic Relief Plungers
Adjust Automatic Relief Plungers - Continued
Repair Procedure
Repair Procedure - Continued
Bearing Cap (Or Input) End Repair
Bearing Cap (Or Input) End Repair - Continued
Pitman Arm Removal
Pitman Arm Removal - Continued
Pitman Arm Installation
Pitman Arm Installation - Continued
Pitman Arm Installation - Continued
Pitman Arm Installation - Continued
Pitman Arm Installation - Continued
Input Shaft Seal Replacement - M110P2
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
Input Shaft Seal Replacement - M110P2 - Continued
SUB ASSEMBLIES - M-SERIES OPTIONAL INTEGRAL RELIEF VALVE
REPAIR OUTPUT SHAFT AND PINION (M110 ONLY)
Rotary Valve Seal Replacement M110
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
Rotary Valve Seal Replacement M110 - Continued
DUAL STEERING SYSTEM
DUAL STEERING SYSTEM - Continued
DUAL STEERING SYSTEM - Continued
INTEGRAL SLAVE GEAR
INTEGRAL SLAVE GEAR - Continued
INTEGRAL SLAVE GEAR
INTEGRAL SLAVE GEAR - Continued
FINAL ADJUSTMENTS
TORQUE SPECIFICATIONS
TROUBLESHOOTING CHECKLIST
Heavy Duty Power Steering Test Kit

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