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DRIVE BELT REPLACEMENT. - Continued
POWER PACK REPLACEMENT - Continued

Maintenance Manual For Interim High-Mobility Engineer Excavator
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TM 5-2420-230-24-1
4-7. POWER PACK REPLACEMENT.
This Task Covers:
a. Removal
b. Inspection
c. Installation
d. Follow-On Maintenance
INITIAL SETUP
Test Equipment
Equipment Conditions (Cont.)
None
TM or Para
Condition Description
Para 13-15
Hydraulic reservoir step plate
Tools and Special Tools
removed.
Field, maintenance, basic, Item 23, Appendix B
Para 13-14
Fuel tank step plate removed.
Pan, drain, Item 29, Appendix B
Para 17-4
FEL arms removed.
Stand, power pack, rebuild, Item 34, Appendix B
Para 13-18
Nose cone removed.
Tool kit, common no. 2, Item 36, Appendix B
Para 12-10
Alternator removed.
Tool kit, general mechanics, Item 38, Appendix B
Para 9-7
Transmission oil cooler
Equipment, suitable lifting
removed.
Materials/Parts
Para 9-9
Coolant reservoir removed.
Cap and plug set, Item 4, Appendix C
Para 5-14
Steering shafts removed.
Cardboard, Item 5, Appendix C
Para 5-16
Miter box removed.
Cloth, lint-free, Item 10, Appendix C
Para 12-31
Washer bottle assembly and
Nut, self-locking, Item 103, Appendix D (22)
bracket removed.
Nut, self-locking, Item 106, Appendix D (2)
Para 20-13
Ether start atomizer removed (if
Nut, self-locking, Item 107, Appendix D (4)
equipped).
Nut, self-locking, Item 111, Appendix D (4)
Para 20-16
Ether start thermostat removed
Nut, self-locking, Item 112, Appendix D (4)
(if equipped).
Nut, self-locking, Item 126, Appendix D (16)
Para 20-17
Engine block heater removed (if
O-ring, Item 139, Appendix D
equipped).
Tags, Item 63, Appendix C
Drawings Required
Ties, cable Item 68, Appendix C
TM 5-2420-230-24P
Figure 1
Washer, fluid, Item 14, Appendix C
TM 5-2420-230-24P
Figure 23
Washer, lock, Item 282, Appendix D (4)
TM 5-2420-230-24P
Figure 25
Washer, lock, Item 285, Appendix D (4)
TM 5-2420-230-24P
Figure 27
Personnel Required
TM 5-2420-230-24P
Figure 75
MOS 62B, Construction Equipment Repairer (3)
TM 5-2420-230-24P
Figure 96
TM 5-2420-230-24P
Figure 97
References
TM 5-2420-230-24P
Figure 121
None
TM 5-2420-230-24P
Figure 144
Equipment Conditions
TM 5-2420-230-24P
Figure 156
TM or Para
Condition Description
TM 5-2420-230-24P
Figure 192
TM 5-2420-230-10
Firewall cover removed.
Estimated Time to Complete
TM 5-2420-230-10
Belly plates removed.
Refer to MAC in Appendix B
Para 15-4
Air system drained.
Para 4-4
Engine oil drained.
Para 4-5
Transmission oil drained.
a. Removal.
NOTE
Tag all hoses, wires, and tubes and note their positions before removal.
Cap and plug all tubes, hoses, and fittings upon removal.
Remove cable ties as necessary.
Ensure all hoses, wires, and tubes are disconnected and clear before removal.
Change 1
4-8


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