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GENERAL WIRE HARNESS REPAIR.
Type 3 Connector Repair.

Maintenance Manual For Interim High-Mobility Engineer Excavator
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TM 5-2420-230-24-1
b. Type 1 Connector Repair.
(1)
Disassembly.
(a)
Unscrew cover (1).
(b)
Slide plastic sleeve (2) back.
(c)
Remove wire (3) and terminal (4) from
connector (5).
NOTE
Cut as close to damaged terminal as possible.
(d)
Cut off damaged terminal (4) at end of
wire (3). Remove insulation (6)
0.25 in. (6 mm) from end of wire (3).
Discard terminal.
(2)
Assembly.
(a)
Install new terminal (4) on wire (3) and crimp in place.
(b)
Install terminal (4) in connector (5).
(c)
Install sealing plugs (7) in unused holes.
(d)
Slide plastic sleeve (2) against connector (5).
(e)
Install cover (1) on connector (5).
c. Type 2 Connector Repair.
(1)
Disassembly.
(a)
Remove two screws (1) and cable
clamp (2) from connector (3).
(b)
Remove heat shrink (4).
(c)
Remove wire (5) and terminal (6) from
connector (3).
NOTE
Cut as close to damaged terminal as possible.
(d)
Cut off damaged terminal (6) at end of
wire (5). Remove insulation (7)
0.25 in. (6 mm) from end of wire (3).
Discard terminal.
Change 1
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