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Type 3 Connector Repair.
Group I Terminal Repair.

Maintenance Manual For Interim High-Mobility Engineer Excavator
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TM 5-2420-230-24-1
e. Type 4 Connector Repair.
(1)
Disassembly.
(a)
Slide outer shell (1) and sleeve (2)
back on wire (3).
(b)
Remove damaged contact (4) from
wire (3).
(c)
Trim end of wire (3) as needed to make
an undamaged end.
NOTE
If trimming causes wire to become too short,
refer to TM 43-0158.
(d)
Remove 0.25 in. (6 mm) of
insulation (5) from end of wire (3).
(2)
Assembly.
(a)
Install sleeve (2) over end of wire (3).
(b)
Install new contact (4) over end of wire (3).
(c)
Crimp contact (4) securely in place.
(d)
Slide outer shell (1) over sleeve (2) and contact (4).
(e)
Ensure no bare wire (3) shows outside of outer shell (1).
f. Group I Terminal Repair.
(1)
Disassembly.
NOTE
Connector is removed by gently prying on
clip and pulling up on connector.
All group I connectors are repaired the
same way. The number of wires in
connector may vary.
Both halves of the connector are repaired
the same way.
(a)
Disconnect connector (1).
(b)
Unlatch and open two secondary
locks (2) on connector (1).
Change 1
12-53


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