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GENERAL WIRE HARNESS REPAIR. - Continued
Type 4 Connector Repair.

Maintenance Manual For Interim High-Mobility Engineer Excavator
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TM 5-2420-230-24-1
(2)
Assembly.
(a)
Install new terminal (6) on wire (5)
and crimp in place.
(b)
Install terminal (6) in connector (3).
(c)
Install cable clamp (2) on
connector (3) with two screws (1).
(d)
Install heat shrink (4) around wires (5).
d. Type 3 Connector Repair.
(1)
Disassembly.
(a)
Slide outer shell (1) back on wire (2).
(b)
Remove C-washer (3) from wire (2).
(c)
Cut damaged terminal (4) from
wire (2).
(d)
Trim end of wire (2) as needed to make
an undamaged end.
NOTE
If trimming causes wire to become too short,
refer to TM 43-0158.
(e)
Remove 0.4 in. (10 mm) of insulation (5) from end of wire (2).
(2)
Assembly.
(a)
Install new terminal (4) on wire (2).
(b)
Install C-washer (3) on wire (2) just below terminal (4).
(c)
Slide outer shell (1) over C-washer (3) and terminal (1).
(d)
Be sure no bare wire (2) is visible outside of outer shell (1).
Change 1
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