TM 5-3805-280-24-2
Starting and Charging Systems
REMOVE AND INSTALL ALTERNATOR
40
3
NOTE: Refer to Electrical System Chapter for repair and
testing of alternator.
IMPORTANT: Always disconnect battery negative (--)
cables before removing alternator or a
short circuit could result.
1. Disconnect battery ground (--) cable.
2. Disconnect positive (+) red wire and regulator
connector.
3. Remove belt guard.
4. Remove alternator belt using 1/2 in. drive ratchet on
belt tensioner.
5. Remove alternator.
NOTE: If mounting plate for alternator and tensioner was
removed, tighten plate-to-timing gear cover
hardware first, then plate-to-engine hardware.
6. Install alternator. Tighten all mounting hardware.
7. If removed, install alternator pulley and tighten pulley
nut to specifications.
Alternator Pulley Nut--Specification
Torque ............................................................................. 80 Nm (60 lb-ft)
8. Install alternator belt using 1/2 in. drive ratchet on belt
tensioner.
9. Install belt guard.
10. Connect positive (+) red wire and regulator connector.
11. Connect battery ground (--) cable.
DPSG,OUO1004,39
1908APR981/1
13-463