CHAPTER 13 - SECTION 04 - ENGINE REPAIR
Removal and Installation
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE ENGINE
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
INSTALL ENGINE
INSTALL ENGINE - Continued
REMOVE OIL PAN
INSTALL OIL PAN
REMOVE IN-LINE FUEL INJECTION PUMP
REMOVE IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP
INSTALL IN-LINE FUEL INJECTION PUMP
INSTALL IN-LINE FUEL INJECTION PUMP - Continued
INSTALL IN-LINE FUEL INJECTION PUMP - Continued
BLEED FUEL SYSTEM
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE)
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
FIRING ORDER, 6-CYLINDER ENGINE
REMOVE AND INSTALL STARTER
POWERTECH 4.5 L ENGINE
POWERTECH 6.8 L ENGINE
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE INFORMATION
GENERAL OEM ENGINE SPECIFICATIONS
Fuels, Lubricants and Coolant
ENGINE BREAK-IN OIL
DIESEL ENGINE OIL
ALTERNATIVE AND SYNTHETIC LUBRICANTS
GREASE
DIESEL ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT SPECIFICATIONS
ENGINE COOLANT SPECIFICATIONS - Continued
ENGINE COOLANT SPECIFICATIONS - Continued
TESTING DIESEL ENGINE COOLANT
REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCA'S) BETWEEN COOLANT CHANGES
REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCA'S) BETWEEN COOLANT CHANGES - Continued
FLUSH AND SERVICE COOLING SYSTEM
FLUSH AND SERVICE COOLING SYSTEM - Continued
ENGINE REPAIR STAND
SAFETY PRECAUTIONS
INSTALL ADAPTERS ON ENGINE REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
ENGINE MOUNTED ON REPAIR STAND
Engine Rebuild Guide
ENGINE DISASSEMBLY SEQUENCE
SEALANT APPLICATION GUIDELINES
RTV SILICONE SEALANT FORM-IN-PLACE GASKET (CLEAR)
ENGINE ASSEMBLY SEQUENCE
ENGINE ASSEMBLY SEQUENCE - Continued
Cylinder Head and Valves
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - Continued
CYLINDER HEAD AND VALVES SPECIFICATIONS - Continued
CHECK AND ADJUST VALVE CLEARANCE
CHECK AND ADJUST VALVE CLEARANCE - Continued
4-CYLINDER ENGINE
MEASURE VALVE LIFT
MEASURE VALVE LIFT - Continued
REMOVE CYLINDER HEAD
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
ASSEMBLE ROCKER ARM ASSEMBLY
INSPECT, MEASURE, AND INSTALL FUEL SUPPLY PUMP PUSH ROD--IF APPLICABLE
INSPECT, MEASURE, AND ASSEMBLE CAMSHAFT FOLLOWERS
MEASURE VALVE RECESS IN CYLINDER HEAD
PRELIMINARY CYLINDER HEAD AND VALVE CHECKS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT AND MEASURE VALVES
INSPECT AND MEASURE VALVES - Continued
INSPECT AND CLEAN CYLINDER HEAD
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
KNURL VALVE GUIDES
GRIND VALVE SEATS
GRIND VALVE SEATS - Continued
GRIND VALVE SEATS - Continued
REMOVE VALVE SEAT INSERTS
RAISING BURR ON VALVE SEAT INSERT
USING AN ARC WELDER
MEASURE VALVE SEAT BORE IN CYLINDER HEAD
INSTALL VALVE SEAT INSERTS
CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
INSTALL CYLINDER HEAD
INSTALL CYLINDER HEAD - Continued
TORQUE-TURN METHOD FOR PROPER TORQUE
INSTALL ROCKER ARM ASSEMBLY
INSTALL ROCKER ARM COVER
COMPLETE FINAL ASSEMBLY
COMPLETE FINAL ASSEMBLY - Continued
COMPLETE FINAL ASSEMBLY - Continued
COMPLETE FINAL ASSEMBLY - Continued
PERFORM ENGINE BREAK-IN
Cylinder Block, Liners, Pistons and Rods
Cylinder Block, Liners, Pistons and Rods - Continued
Cylinder Block, Liners, Pistons and Rods - Continued
Cylinder Block, Liners, Pistons and Rods - Continued
Cylinder Block, Liners, Pistons and Rods - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CONNECTING RODS--GENERAL INFORMATION
REMOVE PISTONS AND CONNECTING RODS
REMOVE PISTONS AND CONNECTING RODS - Continued
REMOVE PISTONS AND CONNECTING RODS - Continued
REMOVE CYLINDER LINERS
REMOVE CYLINDER LINERS - Continued
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
PRELIMINARY LINER, PISTON AND ROD CHECKS
DISASSEMBLE PISTON AND ROD ASSEMBLY
CLEAN PISTONS
VISUALLY INSPECT PISTONS
CLEAN CYLINDER LINERS
VISUALLY INSPECT CYLINDER LINERS
VISUALLY INSPECT CYLINDER LINERS - Continued
CHECK PISTON RING GROOVE WEAR
MEASURE PISTON PIN BORE
DETERMINE PISTON-TO-LINER CLEARANCE
DEGLAZE CYLINDER LINERS
REPLACE PISTON AND LINER SETS
INSPECT AND MEASURE CONNECTING ROD BEARINGS (ROD AND CRANKSHAFT IN ENGINE)
INSPECT ROD AND CAP
INSPECT ROD AND CAP - Continued
INSPECT PISTON PINS AND BUSHINGS
INSPECT PISTON PINS AND BUSHINGS - Continued
REMOVING PISTON PIN BUSHING ON TAPERED PIN-END ROD
CLEAN AND INSPECT CONNECTING ROD PIN BORE
INSTALL PISTON PIN BUSHING IN CONNECTING ROD
INSTALLING PISTON PIN BUSHING IN STRAIGHT PIN-END ROD
INSPECT AND CLEAN CYLINDER BLOCK
INSPECT AND CLEAN CYLINDER BLOCK - Continued
CLEAN CYLINDER LINER O-RING BORE
MEASURE CAMSHAFT FOLLOWER MACHINED BORE IN BLOCK
MEASURE CAMSHAFT BUSHING BORES IN BLOCK
MEASURE BALANCER SHAFT BUSHING ID IN BLOCK--4-CYLINDER ENGINES
MEASURE CYLINDER LINERS AND BLOCK BORES
MEASURE LINER FLANGE COUNTERBORE DEPTH IN BLOCK
MEASURE CYLINDER BLOCK TOP DECK FLATNESS
REMOVE, INSPECT, AND INSTALL PISTON COOLING ORIFICES
MEASURE FUEL SUPPLY PUMP PUSH ROD BORE AND PUSH ROD OD
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK) - Continued
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK) - Continued
INSTALL CYLINDER LINER IN BLOCK
INSTALL CYLINDER LINER IN BLOCK - Continued
INSTALL CYLINDER LINER IN BLOCK - Continued
INSTALL PISTON RINGS
INSTALL PISTON RINGS - Continued
INSTALL PISTON AND CONNECTING ROD ASSEMBLY
INSTALL PISTON AND CONNECTING ROD ASSEMBLY - Continued
INSTALL PISTON AND CONNECTING ROD ASSEMBLY - Continued
TORQUE-TURN CONNECTING ROD CAP SCREWS
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
MEASURE PISTON PROTRUSION
COMPLETE FINAL ASSEMBLY
Crankshaft, Main Bearings and Flywheel
ESSENTIAL TOOLS
ESSENTIAL TOOLS - Continued
ESSENTIAL TOOLS - Continued
ESSENTIAL TOOLS - Continued
OTHER MATERIAL
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS - Continued
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS - Continued
INSPECT VIBRATION DAMPER (6-CYLINDER ENGINE)
REMOVE PULLEY OR VIBRATION DAMPER AND PULLEY
SINGLE CAP SCREW MOUNTED DAMPERS
INSTALL PULLEY OR VIBRATION DAMPER PULLEY
45 MM SINGLE CAP SCREW MOUNTED DAMPERS
CHECKING VIBRATION DAMPER OR PULLEY
REPLACE FRONT CRANKSHAFT OIL SEAL AND WEAR SLEEVE
REMOVE CRANKSHAFT WEAR SLEEVE
REMOVE CRANKSHAFT WEAR SLEEVE - Continued
INSTALL CRANKSHAFT WEAR SLEEVE
INSTALL FRONT CRANKSHAFT OIL SEAL
CHECK CRANKSHAFT END PLAY
CHECK FLYWHEEL FACE FLATNESS
CHECK FLYWHEEL HOUSING FACE RUNOUT
REMOVE FLYWHEEL
REPLACE FLYWHEEL RING GEAR
REPLACE PILOT BEARING IN FLYWHEEL-- IF EQUIPPED
INSTALL FLYWHEEL
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
REMOVE OIL SEAL/WEAR SLEEVE USING JDG698
REMOVE OIL SEAL/WEAR SLEEVE USING JDG645E
CLEAN AND INSPECT CRANKSHAFT FLANGE
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE
INSTALL REAR OIL SEAL/WEAR SLEEVE USING JT30040
INSTALL REAR OIL SEAL/WEAR SLEEVE USING KCD10002A
REMOVE FLYWHEEL HOUSING
REMOVE CRANKSHAFT MAIN BEARINGS
CHECK MAIN BEARING OIL CLEARANCE
REMOVE AND INSTALL CRANKSHAFT GEAR (CRANKSHAFT INSTALLED IN ENGINE)
INSTALL CRANKSHAFT GEAR
REMOVE CRANKSHAFT
INSPECT CRANKSHAFT
MEASURE CRANKSHAFT JOURNALS AND MAIN BEARING ID
MEASURE MAIN THRUST JOURNAL WIDTH AND THRUST BEARING WIDTH
CRANKSHAFT GRINDING GUIDELINES
CRANKSHAFT GRINDING SPECIFICATIONS
MEASURE ASSEMBLED ID OF MAIN BEARING CAPS
REMOVE, INSPECT, AND INSTALL PISTON COOLING ORIFICES
INSTALL MAIN AND THRUST BEARING INSERTS IN BLOCK
INSTALL MAIN AND THRUST BEARING INSERTS IN BLOCK - Continued
INSTALL CRANKSHAFT
INSTALL CRANKSHAFT - Continued
INSTALL CRANKSHAFT - Continued
INSTALL FLYWHEEL HOUSING
COMPLETE FINAL ASSEMBLY
Camshaft, Balancer Shafts and Timing Gear Train
Camshaft, Balancer Shafts and Timing Gear Train - Continued
Camshaft, Balancer Shafts and Timing Gear Train - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
MEASURE VALVE LIFT
MEASURE VALVE LIFT - Continued
REMOVE TIMING GEAR COVER
REMOVE TIMING GEAR COVER - Continued
REMOVE TIMING GEAR COVER - Continued
REMOVE AND INSTALL CAMSHAFT BUSHING WITH FRONT PLATE INSTALLED
REMOVE AND INSTALL CAMSHAFT BUSHING WITH FRONT PLATE INSTALLED - Continued
INSTALL CAMSHAFT BUSHING
REMOVE AND INSTALL CAMSHAFT GEAR-DRIVEN AUXILIARY DRIVE
MEASURE CAMSHAFT END PLAY
MEASURE IDLER GEAR END PLAY
MEASURE TIMING GEAR BACKLASH
REMOVE CAMSHAFT
REMOVE CAMSHAFT - Continued
VISUALLY INSPECT CAMSHAFT
MEASURE CAMSHAFT THRUST PLATE CLEARANCE AND THICKNESS
INSPECT AND MEASURE CAMSHAFT BUSHING ID AND JOURNAL OD
MEASURE CAMSHAFT LOBE HEIGHT
MEASURE CAMSHAFT LOBE HEIGHT - Continued
INSPECT CAMSHAFT FOLLOWERS
INSPECT, MEASURE, AND INSTALL FUEL SUPPLY PUMP PUSH ROD
REPLACE ELECTRONIC TACHOMETER (MAGNETIC PICK-UP) SENSOR
REPLACE MECHANICAL TACHOMETER ADAPTER
REMOVE BALANCER SHAFTS--IF EQUIPPED (4-CYLINDER ENGINES)
INSPECT AND MEASURE BALANCER SHAFT BUSHINGS AND JOURNALS
REMOVE AND INSTALL BALANCER SHAFT BUSHINGS (4-CYLINDER ENGINES)
REMOVE AND INSTALL BALANCER SHAFT GEARS
REMOVE CYLINDER BLOCK FRONT PLATE
REMOVE CYLINDER BLOCK FRONT PLATE - Continued
MEASURE IDLER GEAR BUSHING AND SHAFT
REMOVE IDLER GEAR BUSHINGS
INSTALL IDLER GEAR BUSHINGS
REMOVE LOWER AND UPPER IDLER SHAFTS
TRANSFER FUEL INJECTION PUMP TIMING MARK ONTO REPLACEMENT FRONT PLATE
INSTALL IDLER SHAFT SPRING PINS (IF EQUIPPED)
INSTALL LOWER IDLER SHAFT IN FRONT PLATE
INSTALL ENGINE FRONT PLATE
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES)
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES) - Continued
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES) - Continued
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES) - Continued
INSTALL AND TIME CAMSHAFT AND ROTARY FUEL INJECTION PUMP
INSTALL AND TIME CAMSHAFT AND ROTARY FUEL INJECTION PUMP - Continued
INSTALL AND TIME CAMSHAFT AND ROTARY FUEL INJECTION PUMP - Continued
CLEAN AND INSPECT TIMING GEAR COVER
INSTALL TIMING GEAR COVER
INSTALL TIMING GEAR COVER - Continued
INSTALL CRANKSHAFT FRONT WEAR SLEEVE AND OIL SEAL
INSTALL CRANKSHAFT FRONT WEAR SLEEVE AND OIL SEAL - Continued
INSTALL FRONT CRANKSHAFT OIL SEAL
COMPLETE FINAL ASSEMBLY
Lubrication System
Lubrication System - Continued
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
LUBRICATION SYSTEM SPECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS - Continued
GENERAL LUBRICATION SYSTEM INFORMATION
GENERAL LUBRICATION SYSTEM INFORMATION - Continued
GENERAL LUBRICATION SYSTEM INFORMATION - Continued
REMOVE, INSPECT, AND INSTALL OIL COOLER
INSPECT OIL COOLER ASSEMBLY
INSTALL OIL COOLER ASSEMBLY
INSTALL OIL COOLER ASSEMBLY - Continued
REMOVE, INSPECT, AND INSTALL OIL BYPASS VALVE
REMOVE AND INSTALL OIL PRESSURE REGULATING VALVE AND SEAT
REMOVE AND INSTALL OIL PRESSURE REGULATING VALVE AND SEAT - Continued
REMOVE AND INSTALL DIPSTICK TUBE WITH OIL PAN INSTALLED
REMOVE AND INSTALL DIPSTICK TUBE WITH FITTING
REMOVE, INSPECT AND INSTALL OIL PUMP PICK-UP TUBE ASSEMBLY
ENGINE OIL PUMP ASSEMBLY
REMOVE ENGINE OIL PUMP
REMOVE ENGINE OIL PUMP - Continued
INSPECT AND MEASURE CLEARANCES
INSPECT AND MEASURE CLEARANCES - Continued
COMPLETE OIL PUMP DISASSEMBLY
INSTALL ENGINE OIL PUMP
INSTALL ENGINE OIL PUMP - Continued
INSTALL ENGINE OIL PUMP - Continued
INSTALL OIL PAN
INSTALL OIL PAN - Continued
Cooling System
OTHER MATERIAL
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS - Continued
DIAGNOSING COOLING SYSTEM MALFUNCTIONS
REMOVE WATER MANIFOLD/THERMOSTAT COVER AND THERMOSTAT
INSTALL WATER MANIFOLD/THERMOSTAT COVER AND THERMOSTAT
INSTALL WATER MANIFOLD/THERMOSTAT COVER AND THERMOSTAT - Continued
REMOVE AND INSTALL WATER MANIFOLD AND THERMOSTATS (DUAL THERMOSTATS)
TEST THERMOSTAT(S)
REMOVE WATER PUMP
WATER PUMP ASSEMBLY
WATER PUMP ASSEMBLY - Continued
WATER PUMP ASSEMBLY - Continued
INSPECT, CLEAN, AND MEASURE WATER PUMP PARTS
ASSEMBLE WATER PUMP
ASSEMBLE WATER PUMP - Continued
INSTALL WATER PUMP
INSTALL WATER PUMP - Continued
COOLING SYSTEM DEAERATION
REMOVE AND INSTALL AUTOMATIC (SPRING) BELT TENSIONER
CHECKING BELT WEAR
MANUAL BELT TENSIONER ADJUSTMENT
INSPECT AND INSTALL FAN ASSEMBLY
REMOVE AND INSPECT FAN DRIVE ASSEMBLY
REMOVE AND INSPECT FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN ADJUSTABLE FAN DRIVE ASSEMBLY
ASSEMBLE FAN DRIVE ASSEMBLY
ASSEMBLE FAN DRIVE ASSEMBLY - Continued
INSTALL FAN DRIVE ASSEMBLY
INSTALL FAN DRIVE ASSEMBLY - Continued
REMOVE AND INSTALL COOLANT HEATER--IF EQUIPPED
REMOVE AND INSTALL TEMPERATURE SWITCH (COLD START ADVANCE)
Air Intake and Exhaust System
AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
EXTENDING TURBOCHARGER LIFE
INGESTION OF FOREIGN OBJECTS
REMOVE TURBOCHARGER
TURBOCHARGER FAILURE ANALYSIS
TURBOCHARGER FAILURE ANALYSIS - Continued
TURBOCHARGER SEVEN-STEP INSPECTION
COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
COMPRESSOR HOUSING OUTLET
TURBINE HOUSING OUTLET AND TURBINE WHEEL
INTERNAL CENTER HOUSING
TURBOCHARGER BENCH TEST
PERFORM RADIAL BEARING CLEARANCE TEST
PERFORM AXIAL BEARING END PLAY TEST
ADJUST TURBOCHARGER WASTEGATE ACTUATOR
REPAIR TURBOCHARGER
INSTALL TURBOCHARGER
TURBOCHARGER BREAK-IN
RECOMMENDATIONS FOR TURBOCHARGER USE
REMOVE, INSPECT, AND INSTALL EXHAUST MANIFOLD
REMOVE AND INSTALL AIR INTAKE PIPE
REMOVE AND INSTALL AIR HEATER
Fuel System
Fuel System - Continued
Fuel System - Continued
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
FUEL SYSTEM SPECIFICATIONS
FUEL SYSTEM SPECIFICATIONS - Continued
FUEL SYSTEM SPECIFICATIONS - Continued
FUEL SYSTEM--GENERAL INFORMATION
RELIEVE FUEL SYSTEM PRESSURE
REMOVE FINAL FUEL FILTER AND/OR PRIMARY FUEL FILTER/WATER SEPARATOR BASE
REMOVE FINAL FUEL FILTER AND/OR PRIMARY FUEL FILTER/WATER SEPARATOR BASE - Continued
PRIMARY FUEL FILTER/WATER SEPARATOR ASSEMBLY
FINAL FUEL FILTER ASSEMBLY
REPLACE FINAL FUEL FILTER AND PRIMARY FUEL FILTER/WATER SEPARATOR
REPLACE FINAL FUEL FILTER AND PRIMARY FUEL FILTER/WATER SEPARATOR - Continued
REMOVE FUEL SUPPLY PUMP
BENCH TEST FUEL SUPPLY PUMP
LEAKAGE TEST
INSTALL FUEL SUPPLY PUMP
REMOVE FUEL SUPPLY PUMP ON IN-LINE FUEL INJECTION PUMP
TEST IN-LINE FUEL SUPPLY PUMP FOR LEAKS
DISASSEMBLE FUEL SUPPLY PUMP
DISASSEMBLE FUEL SUPPLY PUMP - Continued
DISASSEMBLE FUEL SUPPLY PUMP - Continued
INSPECT AND REPAIR FUEL SUPPLY PUMP COMPONENTS
INSPECT AND REPAIR FUEL SUPPLY PUMP COMPONENTS - Continued
ASSEMBLE FUEL SUPPLY PUMP
INSTALL FUEL SUPPLY PUMP ON IN-LINE FUEL INJECTION PUMP
SERVICE INJECTION PUMP OVERFLOW VALVE
REMOVE AND INSTALL FUEL SHUTOFF SOLENOID
ROTARY FUEL INJECTION PUMP TIMING
IN-LINE FUEL INJECTION PUMP TIMING
REMOVE STANADYNE MODEL DB2 AND DB4 INJECTION PUMP
REMOVE STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
REMOVE STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
REPAIR STANADYNE FUEL INJECTION PUMP
INSTALL STANADYNE MODEL DB2 AND DB4 INJECTION PUMP
INSTALL STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
INSTALL STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
REMOVE LUCAS FUEL INJECTION PUMP
REMOVE LUCAS FUEL INJECTION PUMP - Continued
REMOVE LUCAS FUEL INJECTION PUMP - Continued
REPAIR LUCAS FUEL INJECTION PUMP
INSTALL LUCAS FUEL INJECTION PUMP
INSTALL LUCAS FUEL INJECTION PUMP - Continued
INSTALL LUCAS FUEL INJECTION PUMP - Continued
REMOVE IN-LINE FUEL INJECTION PUMP
REMOVE IN-LINE FUEL INJECTION PUMP - Continued
REMOVE IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR ANEROID
TRANSFER FUEL INJECTION PUMP TIMING MARK ONTO REPLACEMENT FRONT PLATE
REMOVE FUEL INJECTION NOZZLES
CLEAN FUEL INJECTION NOZZLE BORE
CLEAN FUEL INJECTION NOZZLES
DIAGNOSE FUEL INJECTION NOZZLE MALFUNCTION
TEST FUEL INJECTION NOZZLES
TEST FUEL INJECTION NOZZLES - Continued
TEST FUEL INJECTION NOZZLES - Continued
CHATTER TEST
LEAKAGE TEST
DISASSEMBLE FUEL INJECTION NOZZLES
DISASSEMBLE FUEL INJECTION NOZZLES - Continued
DISASSEMBLE FUEL INJECTION NOZZLES - Continued
INSPECT AND CLEAN FUEL INJECTION NOZZLE BODY
INSPECT AND CLEAN FUEL INJECTION NOZZLE BODY - Continued
INSPECT AND CLEAN VALVE AND VALVE SEAT
INSPECT VALVE ADJUSTING MECHANISM
ASSEMBLE FUEL INJECTION NOZZLES
ADJUST FUEL INJECTION NOZZLES
ADJUST NOZZLE OPENING PRESSURE
ADJUST NOZZLE OPENING PRESSURE - Continued
ADJUST NOZZLE VALVE LIFT
ADJUST NOZZLE VALVE LIFT - Continued
INSTALL FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES - Continued
Starting and Charging Systems
REMOVE AND INSTALL STARTER
REMOVE AND INSTALL ALTERNATOR
Engine Tune-Up and Break-In
PRELIMINARY ENGINE TESTING
GENERAL TUNE-UP RECOMMENDATIONS
DYNAMOMETER TEST
POWER RATINGS ON DYNAMOMETER FOR OEM ENGINES
POWER RATINGS ON DYNAMOMETER FOR OEM ENGINES
POWER RATINGS ON DYNAMOMETER FOR OEM ENGINES
PERFORM ENGINE BREAK-IN
ENGINE OIL CONSUMPTION
CHECK CRANKCASE VENTILATION SYSTEM
CHECK AIR INTAKE SYSTEM
CHECK EXHAUST SYSTEM
CHECK AND SERVICE COOLING SYSTEM
CHECK AND SERVICE COOLING SYSTEM - Continued
CHECK ELECTRICAL SYSTEM
Engine System Operation and Tests
ENGINE TEST SPECIFICATIONS
ENGINE--SECTIONAL VIEW
GENERAL ENGINE DESCRIPTION
HOW THE ENGINE LUBRICATION SYSTEM WORKS
HOW THE COOLING SYSTEM WORKS
HOW THE COOLING SYSTEM WORKS - Continued
HEAD GASKET JOINT CONSTRUCTION AND OPERATION
HEAD GASKET JOINT CONSTRUCTION AND OPERATION - Continued
DIAGNOSING HEAD GASKET JOINT FAILURES
DIAGNOSING HEAD GASKET JOINT FAILURES - Continued
iDIAGNOSING HEAD GASKET JOINT FAILURES - Continued
iDIAGNOSING HEAD GASKET JOINT FAILURES - Continued
HEAD GASKET INSPECTION AND REPAIR SEQUENCE
HEAD GASKET INSPECTION AND REPAIR SEQUENCE - Continued
DIAGNOSING ENGINE MALFUNCTIONS
DIAGNOSING ENGINE MALFUNCTIONS - Continued
DIAGNOSING ENGINE MALFUNCTIONS - Continued
DIAGNOSING ENGINE MALFUNCTIONS - Continued
DIAGNOSING ENGINE MALFUNCTIONS - Continued
CHECK ENGINE OIL PRESSURE
CHECK ENGINE OIL PRESSURE - Continued
CHECK FOR EXCESSIVE ENGINE CRANKCASE PRESSURE (BLOW-BY)
PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP
PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP - Continued
INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
ENGINE CRANKING SPEED TEST
Air Intake and Exhaust System Operation and Tests
SERVICE EQUIPMENT AND TOOLS
DIAGNOSING AIR INTAKE MALFUNCTIONS
HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
AIR CLEANER OPERATION
AIR FILTER RESTRICTION INDICATOR SWITCH TEST
INTAKE AIR LEAK TEST
EXHAUST LEAK CHECK (TURBOCHARGED ENGINES)
INTAKE AND EXHAUST RESTRICTION CHECK
DIAGNOSING TURBOCHARGER MALFUNCTIONS
TURBOCHARGER OPERATION
CHECK INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST)
CHECK INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST) - Continued
INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST) SPECIFICATIONS
TURBO BOOST PRESSURES (JOHN DEERE AGRICULTURAL EQUIPMENT)
TURBO BOOST PRESSURES (JOHN DEERE CONSTRUCTION EQUIPMENT)
TURBO BOOST PRESSURES (JOHN DEERE CONSTRUCTION EQUIPMENT)
TURBO BOOST PRESSURES (JOHN DEERE OEM/OUTSIDE EQUIPMENT MANUFACTURERS)
TURBO BOOST PRESSURES (JOHN DEERE OEM/OUTSIDE EQUIPMENT MANUFACTURERS)
TURBOCHARGER WASTEGATE TEST
TURBOCHARGER OIL SEAL LEAK TEST
Fuel System Operation and Tests
Fuel System Operation and Tests - Continued
Fuel System Operation and Tests - Continued
FUEL SYSTEM TEST SPECIFICATIONS
ROTARY FUEL INJECTION PUMP SPECIFICATIONS1
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE AGRICULTURAL APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE AGRICULTURAL APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE AGRICULTURAL APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE CONSTRUCTION EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE CONSTRUCTION EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE CONSTRUCTION EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE COMMERCIAL AND CONSUMER EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (OEM APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (OEM APPLICATIONS)
FUEL INJECTION PUMP--GENERAL INFORMATION
USING TIME TRAC AS A TACHOMETER
INSTALL JT07158 (OR FKM10429A) TIME TRAC KIT
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING - Continued
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING - Continued
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING - Continued
ADJUST ROTARY INJECTION PUMP DYNAMIC TIMING
CHECK AND ADJUST IN-LINE INJECTION PUMP STATIC TIMING
FUEL SYSTEM OPERATION--ROTARY FUEL INJECTION PUMP
FUEL SYSTEM OPERATION--ROTARY FUEL INJECTION PUMP - Continued
FUEL SYSTEM OPERATION--IN-LINE FUEL INJECTION PUMP
FUEL SYSTEM OPERATION--IN-LINE FUEL INJECTION PUMP - Continued
DIAGNOSE FUEL SYSTEM MALFUNCTIONS
DIAGNOSE FUEL SYSTEM MALFUNCTIONS - Continued
DIAGNOSE FUEL SYSTEM MALFUNCTIONS - Continued
DIAGNOSE FUEL SYSTEM MALFUNCTIONS - Continued
FUEL SUPPLY QUALITY CHECK
AIR IN FUEL TEST
RESTRICTED FUEL RETURN LINE CHECK
FUEL SUPPLY PUMP OPERATION--ROTARY INJECTION PUMP
DIAGNOSE FUEL SUPPLY PUMP MALFUNCTIONS--ROTARY INJECTION PUMP
MEASURE FUEL SUPPLY PUMP PRESSURE--ROTARY INJECTION PUMP
FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP
FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP - Continued
MEASURE FUEL SUPPLY PUMP PRESSURE (IN-LINE INJECTION PUMPS)
DIAGNOSE FUEL SUPPLY PUMP MALFUNCTIONS--IN-LINE INJECTION PUMP
TEST FUEL SUPPLY PUMP FOR LEAKS--IN-LINE INJECTION PUMP
CHECK FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP
CHECK FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP - Continued
SERVICE FUEL SUPPLY PUMP
COLD START ADVANCE SYSTEM OPERATION (ROTARY PUMPS)
COLD START SWITCH OPERATIONAL CHECK (ROTARY PUMPS)
COLD START ADVANCE SYSTEM OPERATIONAL CHECK (ROTARY PUMPS)
LUCAS COLD START ADVANCE
LIGHT LOAD ADVANCE OPERATION (ROTARY PUMPS)
FUEL SHUT-OFF SOLENOID OPERATIONAL CHECK (IN-LINE INJECTION PUMPS)
FUEL SHUT-OFF SOLENOID RESISTANCE TEST (NIPPONDENSO PUMP)
FUEL SHUT-OFF SOLENOID RESISTANCE TEST (LUCAS PUMP)
FUEL SHUT-OFF SOLENOID LINKAGE ADJUSTMENT (IN-LINE INJECTION PUMPS)
FINAL FUEL FILTER/WATER SEPARATOR OPERATION
BLEED THE FUEL SYSTEM
BLEED THE FUEL SYSTEM - Continued
BLEED THE FUEL SYSTEM - Continued
BLEED THE FUEL SYSTEM - Continued
STANADYNE ROTARY FUEL INJECTION PUMP OPERATION
STANADYNE ROTARY FUEL INJECTION PUMP OPERATION - Continued
LUCAS ROTARY FUEL INJECTION PUMP OPERATION
LUCAS ROTARY FUEL INJECTION PUMP OPERATION - Continued
DIAGNOSE ROTARY FUEL INJECTION PUMP MALFUNCTIONS
CHECK AND ADJUST ENGINE SPEEDS ON LUCAS PUMP
ADJUST VARIABLE SPEED ON GENERATOR SET ENGINES (LUCAS PUMPS ONLY)
CHECK AND ADJUST ENGINE SPEEDS ON STANADYNE PUMP
ADJUST VARIABLE SPEED (DROOP) ON GENERATOR SET ENGINES (3--5% GOVERNOR REGULATION)--STANADYNE DB2 AND DB4 INJECTION PUMPS
IN-LINE FUEL INJECTION PUMP OPERATION
DIAGNOSE IN-LINE FUEL INJECTION PUMP MALFUNCTIONS
CHECK FAST IDLE SPEED--IN-LINE FUEL INJECTION PUMP
CHECK AND ADJUST SLOW IDLE SPEED--IN-LINE FUEL INJECTION PUMP
CHECK AND ADJUST SLOW IDLE SPEED--IN-LINE FUEL INJECTION PUMP - Continued
CHANGE ENGINE RATED SPEED AND ADJUST DROOP--IN-LINE INJECTION PUMPS
CHANGE ENGINE RATED SPEED AND ADJUST DROOP--IN-LINE INJECTION PUMPS - Continued
HOW THE ANEROID WORKS (IF EQUIPPED)
DIAGNOSE ANEROID MALFUNCTIONS
FUEL INJECTION NOZZLES--GENERAL INFORMATION AND OPERATION
FUEL INJECTION NOZZLES--GENERAL INFORMATION AND OPERATION - Continued
DIAGNOSE FUEL INJECTION NOZZLE MALFUNCTIONS
TEST FUEL INJECTION NOZZLES (ENGINE RUNNING)
FUEL DRAIN BACK TEST PROCEDURE
Dealer Fabricated Tools
DFRG5--INJECTION PUMP FRONT PLATE TIMING MARK TRANSFER TOOL
ENGINE OIL DIPSTICK TUBE DRIVER (6010-6910 SERIES TRACTOR ENGINES)
CHAPTER 14 - SECTION 05 - ENGINE AUXILIARY SYSTEM REPAIR
Cold Weather Starting Aids
REMOVE AND INSTALL ENGINE COOLANT HEATER
DISASSEMBLE AND ASSEMBLE ENGINE COOLANT HEATER
DISASSEMBLE AND ASSEMBLE ENGINE COOLANT HEATER - Continued
Cooling System
REMOVE AND INSTALL RADIATOR, OIL COOLER, AND FAN SHROUD
REMOVE AND INSTALL FAN AND FAN GUARD
REMOVE AND INSTALL FAN BELT
REMOVE AND INSTALL THERMOSTATS
REMOVE AND INSTALL THERMOSTATS - Continued
COOLING SYSTEM FILL AND DEAERATION
Speed Controls
SPECIFICATIONS
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
REMOVE AND INSTALL ENGINE SPEED CONTROL CABLE
REMOVE AND INSTALL ENGINE CONTROL MOTOR AND SENSOR
ENGINE CONTROL MOTOR AND SENSOR ADJUSTMENT
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL FUEL SHUT-OFF SOLENOID LINKAGE
CHECK AND ADJUST FUEL SHUT-OFF SOLENOID LINKAGE
CHECK AND ADJUST FUEL SHUT-OFF SOLENOID LINKAGE - Continued
Intake System
SPECIFICATIONS
AIR INTAKE SYSTEM LEAKAGE TEST
REMOVE AND INSTALL AIR CLEANER
DISASSEMBLE AND ASSEMBLE AIR CLEANER
DISASSEMBLE AND ASSEMBLE AIR CLEANER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
External Fuel Supply System
REMOVE AND INSTALL FUEL TANK
REMOVE AND INSTALL FUEL TANK - Continued
REMOVE AND INSTALL PRIMARY FUEL FILTER (WATER SEPARATOR)
REMOVE AND INSTALL PRIMARY FUEL FILTER (WATER SEPARATOR) - Continued
REMOVE AND INSTALL PRIMARY FUEL FILTER ELEMENT (WATER SEPARATOR)
REMOVE AND INSTALL PRIMARY FUEL FILTER ELEMENT (WATER SEPARATOR) - Continued
REMOVE AND INSTALL FINAL FUEL FILTER
REMOVE AND INSTALL FINAL FUEL FILTER ELEMENT
REMOVE AND INSTALL FINAL FUEL FILTER ELEMENT - Continued
BLEED FUEL SYSTEM
REMOVE AND INSTALL ARCTIC/COLD WEATHER HEATER FUEL SUPPLY PUMP
CHAPTER 15 - SECTION 07 - DAMPENER DRIVE (FLEX COUPLING) REPAIR
Elements
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
CHAPTER 16 - SECTION 16 - ELECTRICAL SYSTEM REPAIR
Batteries, Support, and Cables
SPECIFICATIONS
HANDLE BATTERIES SAFELY
PROCEDURE FOR TESTING BATTERIES
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
CHARGE BATTERY
CHARGE BATTERY - Continued
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL BATTERIES
ADDING 12-VOLT ACCESSORIES
REMOVE AND INSTALL 24-VOLT SLAVE RECEPTACLE
Alternator, Regulator, and Charging System Wiring
INSPECT, REMOVE, AND INSTALL FAN BELT
REMOVE AND INSTALL ALTERNATOR
REMOVE AND INSTALL ALTERNATOR - Continued
Robert Bosch Theory of Operation
FUNCTION OF ALTERNATOR
Robert Bosch Alternator Repair
ROBERT BOSCH CHARGING CIRCUIT SPECIFICATIONS
ALTERNATOR, SECTION VIEW
REMOVING BRUSH HOLDER WITH REGULATOR
ALTERATOR, EXPLODED VIEW
TESTING ROTOR FOR SHORT CIRCUIT
TURNING DOWN SLIP RINGS
REPLACING CARBON BRUSHES
CHECKING NEGATIVE DIODES
DIODE PLATE INSTALLATION
PRESSING ROTOR INTO DRIVE END FRAME
Wiring Harness and Switches
COMPONENT LOCATION DRAWING LEGEND
COMPONENT LOCATION DRAWING LEGEND - Continued
COMPONENT LOCATION DRAWING LEGEND - Continued
COMPONENT LOCATION DRAWING LEGEND - Continued
REPLACING FUSES
REPLACING FUSES - Continued
FUSE (BLADE-TYPE) COLOR CODES
REMOVE AND INSTALL CONTROL PANEL SWITCHES
REMOVE AND INSTALL DOME LIGHT SWITCH
REMOVE AND INSTALL PROPEL ALARM CANCEL SWITCH AND START AID SWITCH
REMOVE AND INSTALL CAB GROUND STRAPS
REMOVE AND INSTALL ENGINE TEMPERATURE SWITCH
REMOVE AND INSTALL COOLANT LEVEL SWITCH
REMOVE AND INSTALL ENGINE OIL LEVEL SWITCH
REMOVE AND INSTALL FUEL LEVEL SWITCH
REMOVE AND INSTALL TRAVEL ALARM
REMOVE AND INSTALL PROPEL PRESSURE SWITCH
REMOVE AND INSTALL DIG PRESSURE SWITCH
REMOVE AND INSTALL FRONT PUMP PRESSURE SENSOR
REMOVE AND INSTALL PUMP CONTROL PRESSURE SENSOR
REMOVE AND INSTALL ENGINE HOURMETER SWITCH
REMOVE AND INSTALL AIR CLEANER RESTRICTION INDICATOR SWITCH
REMOVE AND INSTALL ENGINE AND PUMP CONTROLLER (EPC)
REPLACE MONITOR PANEL AND SWITCH PANEL BULB
REMOVE AND INSTALL MONITOR PANEL
REMOVE AND INSTALL HOUR METER
DISCONNECTING SPRING WIRE RETAINER CONNECTORS
REMOVE AND INSTALL BATTERY RELAY
REMOVE AND INSTALL STARTER RELAY
REMOVE AND INSTALL FUEL SHUTOFF RELAY
REMOVE AND INSTALL HYDRAULIC OIL FILTER RESTRICTION SWITCH (230LCRD)
REMOVE AND INSTALL OVERLOAD ALARM RELAY
REMOVE AND INSTALL OVERLOAD ALARM PRESSURE SWITCH
REMOVE AND INSTALL OVERLOAD ALARM PROXIMITY SWITCH
System Controls
WELDING ON MACHINE
CONNECTING ENGINE AND PUMP CONTROLLER (EPC) HARNESS CONNECTOR
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL MONITOR CONTROLLER
REMOVE AND INSTALL ROCKDRILL CONTROL CONSOLE
REMOVE AND INSTALL ROCKDRILL CONTROL CONSOLE - Continued
REMOVE AND INSTALL ROCK DRILL START--STOP SELECTOR CONTROL BOX
REMOVE AND INSTALL COMPRESSOR REMOTE CONTROL PANEL
Starting Motors
TYPICAL STARTING MOTOR OPERATION
Robert Bosch Starting Motor Repair
ROBERT BOSCH STARTING MOTOR SPECIFICATIONS
MAKE NO-LOAD TEST
DIAGNOSING STARTING MOTOR MALFUNCTIONS
ROBERT BOSCH STARTING MOTOR
STARTING MOTOR, EXPLODED VIEW
SOLENOID SWITCH--REMOVAL
ARMATURE--REMOVAL
TESTING ARMATURE FOR SHORT CIRCUIT
TURNING COMMUTATOR DOWN
TESTING FIELD WINDING FOR GROUND CIRCUITS
MAKE OPEN CIRCUIT TEST FOR FIELD WINDINGS
FIELD WINDING--INSTALLATION
TESTING CARBON BRUSHES
TESTING ARMATURE END PLAY
CHAPTER 17 - SECTION 17 - FRAME OR SUPPORTING STRUCTURE REPAIR
Frame Installation
Frame Installation - Continued
WELDING REPAIR OF MAJOR STRUCTURE
Chassis Weights
REMOVE AND INSTALL COUNTERWEIGHT (MODEL 230LCR)
REMOVE AND INSTALL COMPRESSOR (MODEL 230LCRD)
CHAPTER 18 - SECTION 18 - OPERATOR'S STATION REPAIR
Operator's Station
Operator's Station - Continued
Operator's Station - Continued
Operator's Station - Continued
Operator's Station - Continued
Operator Enclosure
REMOVE AND INSTALL WINDOWPANE AND TWO PIECE MOLDING
REMOVE AND INSTALL WINDOWPANE AND ONE PIECE MOLDING
REMOVE AND INSTALL SLIDING WINDOWS
WINDOWPANE DIMENSIONS
WINDOWPANE DIMENSIONS - Continued
Seat and Seat Belt
REMOVE AND INSTALL SEAT
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT BELT
INSPECT SEAT BELT
Heating and Air Conditioning
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
R134A REFRIGERANT CAUTIONS
R134A COMPRESSOR OIL CHARGE CHECK
R134A COMPONENT OIL CHARGE
R134A REFRIGERANT RECOVERY, RECYCLING AND CHARGING STATION INSTALLATION PROCEDURE
RECOVER R134A SYSTEM
EVACUATE R134A SYSTEM
CHARGE R134A SYSTEM
CHECK AND ADJUST AIR CONDITIONING COMPRESSOR BELT TENSION
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
INSPECT AIR CONDITIONING COMPRESSOR MANIFOLDS
REMOVE AND INSTALL RECEIVER DRYER
REMOVE AND INSTALL RECEIVER DRYER - Continued
REMOVE AND INSTALL EVAPORATOR
REMOVE AND INSTALL EVAPORATOR - Continued
REMOVE AND INSTALL CONDENSER
REMOVE AND INSTALL CONDENSER - Continued
REMOVE AND INSTALL HEATER CORE--MACHINE WITH AIR CONDITIONING
REMOVE AND INSTALL HEATER CORE--MACHINE WITH AIR CONDITIONING - Continued
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR - Continued
REMOVE AND INSTALL HEATER HOSES
REMOVE AND INSTALL HEATER HOSES - Continued
CHAPTER 19 - SECTION 19 - SHEET METAL AND STYLING REPAIR
Hand Rails
Boom Cylinder Guard
CHAPTER 20 - SECTION 22 - COMPRESSOR REPAIR
SEPARATOR TANK
SEPARATOR TANK - Continued
REMOVE AND INSTALL SEPARATOR TANK
DISASSEMBLE AND ASSEMBLE SEPARATOR TANK
DISASSEMBLE AND ASSEMBLE COOLING SYSTEM
DISASSEMBLE AND ASSEMBLE COOLING SYSTEM - Continued
DISASSEMBLE AND ASSEMBLE COOLING SYSTEM - Continued
REMOVE AND INSTALL UNLOADER VALVE ASSEMBLY
REMOVE AND INSTALL UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE OIL TEMPERATURE BYPASS VALVE ASSEMBLY
DISASSEMBLE AND ASSEMBLE OIL TEMPERATURE BYPASS VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE OIL FILTER ASSEMBLY
REMOVE AND INSTALL MINIMUM PRESSURE VALVE
REMOVE AND INSTALL MINIMUM PRESSURE VALVE - Continued
DISASSEMBLE AND ASSEMBLE MINIMUM PRESSURE VALVE
REMOVE AND INSTALL AIR INTAKE
REMOVE AND INSTALL AIR INTAKE - Continued
DISASSEMBLE AND ASSEMBLE AIR INTAKE
DISASSEMBLE AND ASSEMBLE AIR CLEANER ASSEMBLY
REMOVE AND INSTALL INSTRUMENT PANEL ASSEMBLY
REMOVE AND INSTALL INSTRUMENT PANEL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE INSTRUMENT PANEL ASSEMBLY
DISASSEMBLE AND ASSEMBLE INSTRUMENT PANEL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE AIR PIPING
DISASSEMBLE AND ASSEMBLE AIR PIPING - Continued
DISASSEMBLE AND ASSEMBLE AIR PIPING - Continued
DISASSEMBLE AND ASSEMBLE OIL PIPING
DISASSEMBLE AND ASSEMBLE OIL PIPING - Continued
DISASSEMBLE AND ASSEMBLE OIL PIPING - Continued
DISASSEMBLE AND ASSEMBLE OIL PIPING - Continued
CHAPTER 21 - SECTION 33 - EXCAVATOR REPAIR
Buckets
Buckets - Continued
REPLACE BUCKET TOOTH TIP--HEAVY-DUTY BUCKET
REPLACE BUCKET TOOTH TIP--HEAVY-DUTY BUCKET - Continued
REMOVE AND INSTALL TOOTH SHANK
REMOVE AND INSTALL TOOTH SHANK - Continued
REMOVE AND INSTALL TOOTH SHANK - Continued
REPLACE WELDED CUTTING EDGE
REPAIR CRACKED CUTTING EDGE
DISASSEMBLE AND ASSEMBLE BUCKET
DISASSEMBLE AND ASSEMBLE BUCKET - Continued
REMOVE AND INSTALL HYDRAULIC THUMB (MODEL 230LCR)
REMOVE AND INSTALL HYDRAULIC THUMB (MODEL 230LCR) - Continued
HYDRAULIC THUMB LOCK-UP PROCEDURE
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCRD)
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCRD) - Continued
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCR)
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCR) - Continued
DISASSEMBLE QUICK-DISCONNECT HITCH
DISASSEMBLE QUICK-DISCONNECT HITCH - Continued
ASSEMBLE QUICK-DISCONNECT HITCH
ASSEMBLE QUICK-DISCONNECT HITCH - Continued
Frames
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
REMOVE AND INSTALL BUCKET LINKS
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL ARM
REMOVE AND INSTALL ARM - Continued
REMOVE AND INSTALL BOOM
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
INSPECT BOOM, ARM, AND BUCKET PINS, BUSHINGS AND BOSSES
INSPECT BOOM, ARM, AND BUCKET PINS, BUSHINGS AND BOSSES - Continued
INSPECT BOOM, ARM, AND BUCKET PINS, BUSHINGS AND BOSSES - Continued
REMOVE AND INSTALL BUSHINGS AND SEALS
Hydraulic System
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
OTHER MATERIAL
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
CONTROL LEVER PATTERN CONVERSION
HYDRAULIC SYSTEM WARM-UP PROCEDURE
HYDRAULIC SYSTEM WARM-UP PROCEDURE - Continued
LOWER BOOM WITH ENGINE STOPPED (USING BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE) - Continued
HYDRAULIC OIL CLEANUP PROCEDURE USING PORTABLE FILTER CADDY
REMOVE AND INSTALL HYDRAULIC PUMP AND DRIVE GEARBOX
REMOVE AND INSTALL HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
HYDRAULIC PUMP AND DRIVE GEARBOX START-UP PROCEDURE
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE PILOT PUMP DRIVE SHAFT AND GEAR
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
REMOVE AND INSTALL PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP - Continued
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER - Continued
DISASSEMBLE AND ASSEMBLE PILOT PRESSURE REGULATING VALVE AND FILTER
REMOVE AND INSTALL PILOT SHUT-OFF VALVE
PILOT SHUT-OFF VALVE LINKAGE ADJUSTMENT
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL PROPEL PILOT CONTROLLER
REMOVE AND INSTALL PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
REMOVE AND INSTALL FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE SYSTEM RELIEF VALVE
DISASSEMBLE AND ASSEMBLE SYSTEM RELIEF VALVE - Continued
DISASSEMBLE AND ASSEMBLE CIRCUIT RELIEF AND ANTI-CAVITATION VALVE
REMOVE AND INSTALL HYDRAULIC OIL TANK
REMOVE AND INSTALL HYDRAULIC OIL TANK
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL RETURN FILTER AND BYPASS VALVE
REMOVE AND INSTALL RETURN FILTER AND BYPASS VALVE - Continued
REMOVE AND INSTALL SUCTION STRAINER
REMOVE AND INSTALL SUCTION STRAINER - Continued
REMOVE AND INSTALL SUCTION STRAINER - Continued
REMOVE AND INSTALL SUCTION STRAINER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK RELIEF VALVE AND BREATHER FILTER CAP
REMOVE AND INSTALL SWING MOTOR MAKE-UP OIL RESTRICTION VALVE
REMOVE AND INSTALL SWING MOTOR MAKE-UP OIL RESTRICTION VALVE - Continued
REMOVE AND INSTALL OIL COOLER BYPASS VALVE
REMOVE AND INSTALL OIL COOLER BYPASS VALVE - Continued
REMOVE AND INSTALL OIL COOLER
REMOVE AND INSTALL OIL COOLER - Continued
REMOVE AND INSTALL OIL COOLER - Continued
REMOVE AND INSTALL OIL COOLER - Continued
REMOVE AND INSTALL OIL COOLER - Continued
230 REMOVE AND INSTALL LEFT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE
230 REMOVE AND INSTALL LEFT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE - Continued
230 REMOVE AND INSTALL RIGHT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE
230 REMOVE AND INSTALL RIGHT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE - Continued
REMOVE AND INSTALL BOOM CYLINDER
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
HYDRAULIC CYLINDER BLEED PROCEDURE
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
REMOVE AND INSTALL HYDRAULIC THUMB CYLINDER
REMOVE AND INSTALL HYDRAULIC THUMB CYLINDER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC THUMB CYLINDER
REMOVE AND INSTALL HYDRAULIC HOSE REEL
REMOVE AND INSTALL HYDRAULIC HOSE REEL - Continued
CHAPTER 22 - SECTION 43 - SWING OR PIVOTING SYSTEM REPAIR
Mechanical Drive Elements
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL SWING GEARBOX
REMOVE AND INSTALL SWING GEARBOX - Continued
REMOVE AND INSTALL SWING GEARBOX - Continued
SWING GEARBOX START-UP PROCEDURE
DISASSEMBLE AND ASSEMBLE SWING GEARBOX
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
REMOVE UPPERSTRUCTURE
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE
INSTALL UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE - Continued
REMOVE AND INSTALL SWING BEARING
REMOVE AND INSTALL SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
INSTALL SWING BEARING UPPER SEAL
INSTALL SWING BEARING LOWER SEAL
Hydraulic System
Hydraulic System - Continued
SWING MOTOR AND PARK BRAKE START-UP PROCEDURE
DISASSEMBLE SWING MOTOR AND PARK BRAKE
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES - Continued
REMOVE AND INSTALL SWING PARK BRAKE ORIFICE AND CHECK VALVE
REMOVE AND INSTALL SWING PARK BRAKE RELEASE VALVE
CHAPTER 23 - SECTION 44 - ROCK DRILL REPAIR
Rock Drill
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
TORQUE SPECIFICATIONS
DISASSEMBLE ROCK DRILL
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HP ACCUMULATOR-CENTRAL
DISASSEMBLE AND ASSEMBLE HP ACCUMULATOR
DISASSEMBLE AND ASSEMBLE LP ACCUMULATOR
INSPECTION HYDRAULIC DRIFTER
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE CRADLE AND ARTICULATION
DISASSEMBLE AND ASSEMBLE CRADLE AND ARTICULATION - Continued
DISASSEMBLE AND ASSEMBLE CROSS-TILTING CYLINDER
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
ASSEMBLE ROCK DRILL
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
CHAPTER 24 - SECTION 99 - DEALER FABRICATED TOOLS
Dealer Fabricated Tools
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
DFT1087 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY GUARD TOOL
DFT1110 SPACER
DFT1036A PROPEL GEARBOX NUT WRENCH
DFT1109 HOLDING BAR
ROTARY MANIFOLD LIFTING TOOL
DFT1089 BARREL SUPPORT
DFT1144 GUIDE PIN
DFT1119 PUMP SUPPORT
APPENDIX A. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
LUBRICATION SERVICE INTERVALS-NORMAL CONDITIONS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
APPENDIX B. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC EXCAVATOR 230LCR AND 230LCRD
MAINTENANCE FUNCTIONS DEFINED
JOHN DEERE FUNCTIONAL GROUP CODING
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD - Continued
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD - Continued
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD - Continued
Section IV. REMARKS
APPENDIX C .REFERENCES
APPENDIX C .REFERENCES - Continued
APPENDIX C .REFERENCES - Continued
APPENDIX C .REFERENCES - Continued
CAB HARNESS (W2) COMPONENT LOCATION
ENGINE AND FRAME HARNESS (W1) COMPONENT LOCATION
ENGINE AND FRAME HARNESS (W1) COMPONENT LOCATION - CONTINUED
AIR COMPRESSOR AND ROCK DRILL HARNESS (W10) COMPONENT LOCATION
Removal and Installation
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
REMOVE ENGINE
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
REMOVE ENGINE - Continued
INSTALL ENGINE
INSTALL ENGINE - Continued
REMOVE OIL PAN
INSTALL OIL PAN
REMOVE IN-LINE FUEL INJECTION PUMP
REMOVE IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP
INSTALL IN-LINE FUEL INJECTION PUMP
INSTALL IN-LINE FUEL INJECTION PUMP - Continued
INSTALL IN-LINE FUEL INJECTION PUMP - Continued
BLEED FUEL SYSTEM
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE)
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
CHECK AND ADJUST ENGINE VALVE LASH (CLEARANCE) - Continued
FIRING ORDER, 6-CYLINDER ENGINE
REMOVE AND INSTALL STARTER
POWERTECH 4.5 L ENGINE
POWERTECH 6.8 L ENGINE
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ENGINE MODEL DESIGNATION
ENGINE SERIAL NUMBER PLATE INFORMATION
GENERAL OEM ENGINE SPECIFICATIONS
Fuels, Lubricants and Coolant
ENGINE BREAK-IN OIL
DIESEL ENGINE OIL
ALTERNATIVE AND SYNTHETIC LUBRICANTS
GREASE
DIESEL ENGINE COOLANT RECOMMENDATIONS
ENGINE COOLANT SPECIFICATIONS
ENGINE COOLANT SPECIFICATIONS - Continued
ENGINE COOLANT SPECIFICATIONS - Continued
TESTING DIESEL ENGINE COOLANT
REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCA'S) BETWEEN COOLANT CHANGES
REPLENISHING SUPPLEMENTAL COOLANT ADDITIVES (SCA'S) BETWEEN COOLANT CHANGES - Continued
FLUSH AND SERVICE COOLING SYSTEM
FLUSH AND SERVICE COOLING SYSTEM - Continued
ENGINE REPAIR STAND
SAFETY PRECAUTIONS
INSTALL ADAPTERS ON ENGINE REPAIR STAND
ENGINE LIFTING PROCEDURE
CLEAN ENGINE
DISCONNECT TURBOCHARGER OIL INLET LINE
MOUNT ENGINE ON REPAIR STAND
ENGINE MOUNTED ON REPAIR STAND
Engine Rebuild Guide
ENGINE DISASSEMBLY SEQUENCE
SEALANT APPLICATION GUIDELINES
RTV SILICONE SEALANT FORM-IN-PLACE GASKET (CLEAR)
ENGINE ASSEMBLY SEQUENCE
ENGINE ASSEMBLY SEQUENCE - Continued
Cylinder Head and Valves
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
Cylinder Head and Valves - Continued
CYLINDER HEAD AND VALVES SPECIFICATIONS
CYLINDER HEAD AND VALVES SPECIFICATIONS - Continued
CYLINDER HEAD AND VALVES SPECIFICATIONS - Continued
CHECK AND ADJUST VALVE CLEARANCE
CHECK AND ADJUST VALVE CLEARANCE - Continued
4-CYLINDER ENGINE
MEASURE VALVE LIFT
MEASURE VALVE LIFT - Continued
REMOVE CYLINDER HEAD
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
REMOVE CYLINDER HEAD - Continued
DISASSEMBLE AND INSPECT ROCKER ARM SHAFT ASSEMBLY
ASSEMBLE ROCKER ARM ASSEMBLY
INSPECT, MEASURE, AND INSTALL FUEL SUPPLY PUMP PUSH ROD--IF APPLICABLE
INSPECT, MEASURE, AND ASSEMBLE CAMSHAFT FOLLOWERS
MEASURE VALVE RECESS IN CYLINDER HEAD
PRELIMINARY CYLINDER HEAD AND VALVE CHECKS
REMOVE VALVE ASSEMBLY
INSPECT AND MEASURE VALVE SPRINGS
INSPECT AND MEASURE VALVES
INSPECT AND MEASURE VALVES - Continued
INSPECT AND CLEAN CYLINDER HEAD
MEASURE CYLINDER HEAD THICKNESS
CLEAN VALVE GUIDES
KNURL VALVE GUIDES
GRIND VALVE SEATS
GRIND VALVE SEATS - Continued
GRIND VALVE SEATS - Continued
REMOVE VALVE SEAT INSERTS
RAISING BURR ON VALVE SEAT INSERT
USING AN ARC WELDER
MEASURE VALVE SEAT BORE IN CYLINDER HEAD
INSTALL VALVE SEAT INSERTS
CLEAN AND INSPECT CYLINDER HEAD CAP SCREWS
CLEAN AND INSPECT TOP DECK OF CYLINDER BLOCK
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
INSTALL CYLINDER HEAD
INSTALL CYLINDER HEAD - Continued
TORQUE-TURN METHOD FOR PROPER TORQUE
INSTALL ROCKER ARM ASSEMBLY
INSTALL ROCKER ARM COVER
COMPLETE FINAL ASSEMBLY
COMPLETE FINAL ASSEMBLY - Continued
COMPLETE FINAL ASSEMBLY - Continued
COMPLETE FINAL ASSEMBLY - Continued
PERFORM ENGINE BREAK-IN
Cylinder Block, Liners, Pistons and Rods
Cylinder Block, Liners, Pistons and Rods - Continued
Cylinder Block, Liners, Pistons and Rods - Continued
Cylinder Block, Liners, Pistons and Rods - Continued
Cylinder Block, Liners, Pistons and Rods - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CYLINDER BLOCK, LINERS, PISTONS AND RODS SPECIFICATIONS - Continued
CONNECTING RODS--GENERAL INFORMATION
REMOVE PISTONS AND CONNECTING RODS
REMOVE PISTONS AND CONNECTING RODS - Continued
REMOVE PISTONS AND CONNECTING RODS - Continued
REMOVE CYLINDER LINERS
REMOVE CYLINDER LINERS - Continued
COMPLETE DISASSEMBLY OF CYLINDER BLOCK (IF REQUIRED)
PRELIMINARY LINER, PISTON AND ROD CHECKS
DISASSEMBLE PISTON AND ROD ASSEMBLY
CLEAN PISTONS
VISUALLY INSPECT PISTONS
CLEAN CYLINDER LINERS
VISUALLY INSPECT CYLINDER LINERS
VISUALLY INSPECT CYLINDER LINERS - Continued
CHECK PISTON RING GROOVE WEAR
MEASURE PISTON PIN BORE
DETERMINE PISTON-TO-LINER CLEARANCE
DEGLAZE CYLINDER LINERS
REPLACE PISTON AND LINER SETS
INSPECT AND MEASURE CONNECTING ROD BEARINGS (ROD AND CRANKSHAFT IN ENGINE)
INSPECT ROD AND CAP
INSPECT ROD AND CAP - Continued
INSPECT PISTON PINS AND BUSHINGS
INSPECT PISTON PINS AND BUSHINGS - Continued
REMOVING PISTON PIN BUSHING ON TAPERED PIN-END ROD
CLEAN AND INSPECT CONNECTING ROD PIN BORE
INSTALL PISTON PIN BUSHING IN CONNECTING ROD
INSTALLING PISTON PIN BUSHING IN STRAIGHT PIN-END ROD
INSPECT AND CLEAN CYLINDER BLOCK
INSPECT AND CLEAN CYLINDER BLOCK - Continued
CLEAN CYLINDER LINER O-RING BORE
MEASURE CAMSHAFT FOLLOWER MACHINED BORE IN BLOCK
MEASURE CAMSHAFT BUSHING BORES IN BLOCK
MEASURE BALANCER SHAFT BUSHING ID IN BLOCK--4-CYLINDER ENGINES
MEASURE CYLINDER LINERS AND BLOCK BORES
MEASURE LINER FLANGE COUNTERBORE DEPTH IN BLOCK
MEASURE CYLINDER BLOCK TOP DECK FLATNESS
REMOVE, INSPECT, AND INSTALL PISTON COOLING ORIFICES
MEASURE FUEL SUPPLY PUMP PUSH ROD BORE AND PUSH ROD OD
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK)
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK) - Continued
MEASURE CYLINDER LINER STANDOUT (HEIGHT ABOVE BLOCK) - Continued
INSTALL CYLINDER LINER IN BLOCK
INSTALL CYLINDER LINER IN BLOCK - Continued
INSTALL CYLINDER LINER IN BLOCK - Continued
INSTALL PISTON RINGS
INSTALL PISTON RINGS - Continued
INSTALL PISTON AND CONNECTING ROD ASSEMBLY
INSTALL PISTON AND CONNECTING ROD ASSEMBLY - Continued
INSTALL PISTON AND CONNECTING ROD ASSEMBLY - Continued
TORQUE-TURN CONNECTING ROD CAP SCREWS
CHECK ENGINE ROTATION FOR EXCESSIVE TIGHTNESS
MEASURE PISTON PROTRUSION
COMPLETE FINAL ASSEMBLY
Crankshaft, Main Bearings and Flywheel
ESSENTIAL TOOLS
ESSENTIAL TOOLS - Continued
ESSENTIAL TOOLS - Continued
ESSENTIAL TOOLS - Continued
OTHER MATERIAL
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS - Continued
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL SPECIFICATIONS - Continued
INSPECT VIBRATION DAMPER (6-CYLINDER ENGINE)
REMOVE PULLEY OR VIBRATION DAMPER AND PULLEY
SINGLE CAP SCREW MOUNTED DAMPERS
INSTALL PULLEY OR VIBRATION DAMPER PULLEY
45 MM SINGLE CAP SCREW MOUNTED DAMPERS
CHECKING VIBRATION DAMPER OR PULLEY
REPLACE FRONT CRANKSHAFT OIL SEAL AND WEAR SLEEVE
REMOVE CRANKSHAFT WEAR SLEEVE
REMOVE CRANKSHAFT WEAR SLEEVE - Continued
INSTALL CRANKSHAFT WEAR SLEEVE
INSTALL FRONT CRANKSHAFT OIL SEAL
CHECK CRANKSHAFT END PLAY
CHECK FLYWHEEL FACE FLATNESS
CHECK FLYWHEEL HOUSING FACE RUNOUT
REMOVE FLYWHEEL
REPLACE FLYWHEEL RING GEAR
REPLACE PILOT BEARING IN FLYWHEEL-- IF EQUIPPED
INSTALL FLYWHEEL
CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE HANDLING PRECAUTIONS
REMOVE OIL SEAL/WEAR SLEEVE USING JDG698
REMOVE OIL SEAL/WEAR SLEEVE USING JDG645E
CLEAN AND INSPECT CRANKSHAFT FLANGE
INSTALL CRANKSHAFT REAR OIL SEAL AND WEAR SLEEVE
INSTALL REAR OIL SEAL/WEAR SLEEVE USING JT30040
INSTALL REAR OIL SEAL/WEAR SLEEVE USING KCD10002A
REMOVE FLYWHEEL HOUSING
REMOVE CRANKSHAFT MAIN BEARINGS
CHECK MAIN BEARING OIL CLEARANCE
REMOVE AND INSTALL CRANKSHAFT GEAR (CRANKSHAFT INSTALLED IN ENGINE)
INSTALL CRANKSHAFT GEAR
REMOVE CRANKSHAFT
INSPECT CRANKSHAFT
MEASURE CRANKSHAFT JOURNALS AND MAIN BEARING ID
MEASURE MAIN THRUST JOURNAL WIDTH AND THRUST BEARING WIDTH
CRANKSHAFT GRINDING GUIDELINES
CRANKSHAFT GRINDING SPECIFICATIONS
MEASURE ASSEMBLED ID OF MAIN BEARING CAPS
REMOVE, INSPECT, AND INSTALL PISTON COOLING ORIFICES
INSTALL MAIN AND THRUST BEARING INSERTS IN BLOCK
INSTALL MAIN AND THRUST BEARING INSERTS IN BLOCK - Continued
INSTALL CRANKSHAFT
INSTALL CRANKSHAFT - Continued
INSTALL CRANKSHAFT - Continued
INSTALL FLYWHEEL HOUSING
COMPLETE FINAL ASSEMBLY
Camshaft, Balancer Shafts and Timing Gear Train
Camshaft, Balancer Shafts and Timing Gear Train - Continued
Camshaft, Balancer Shafts and Timing Gear Train - Continued
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
CAMSHAFT, BALANCER SHAFTS AND TIMING GEAR TRAIN SPECIFICATIONS - Continued
MEASURE VALVE LIFT
MEASURE VALVE LIFT - Continued
REMOVE TIMING GEAR COVER
REMOVE TIMING GEAR COVER - Continued
REMOVE TIMING GEAR COVER - Continued
REMOVE AND INSTALL CAMSHAFT BUSHING WITH FRONT PLATE INSTALLED
REMOVE AND INSTALL CAMSHAFT BUSHING WITH FRONT PLATE INSTALLED - Continued
INSTALL CAMSHAFT BUSHING
REMOVE AND INSTALL CAMSHAFT GEAR-DRIVEN AUXILIARY DRIVE
MEASURE CAMSHAFT END PLAY
MEASURE IDLER GEAR END PLAY
MEASURE TIMING GEAR BACKLASH
REMOVE CAMSHAFT
REMOVE CAMSHAFT - Continued
VISUALLY INSPECT CAMSHAFT
MEASURE CAMSHAFT THRUST PLATE CLEARANCE AND THICKNESS
INSPECT AND MEASURE CAMSHAFT BUSHING ID AND JOURNAL OD
MEASURE CAMSHAFT LOBE HEIGHT
MEASURE CAMSHAFT LOBE HEIGHT - Continued
INSPECT CAMSHAFT FOLLOWERS
INSPECT, MEASURE, AND INSTALL FUEL SUPPLY PUMP PUSH ROD
REPLACE ELECTRONIC TACHOMETER (MAGNETIC PICK-UP) SENSOR
REPLACE MECHANICAL TACHOMETER ADAPTER
REMOVE BALANCER SHAFTS--IF EQUIPPED (4-CYLINDER ENGINES)
INSPECT AND MEASURE BALANCER SHAFT BUSHINGS AND JOURNALS
REMOVE AND INSTALL BALANCER SHAFT BUSHINGS (4-CYLINDER ENGINES)
REMOVE AND INSTALL BALANCER SHAFT GEARS
REMOVE CYLINDER BLOCK FRONT PLATE
REMOVE CYLINDER BLOCK FRONT PLATE - Continued
MEASURE IDLER GEAR BUSHING AND SHAFT
REMOVE IDLER GEAR BUSHINGS
INSTALL IDLER GEAR BUSHINGS
REMOVE LOWER AND UPPER IDLER SHAFTS
TRANSFER FUEL INJECTION PUMP TIMING MARK ONTO REPLACEMENT FRONT PLATE
INSTALL IDLER SHAFT SPRING PINS (IF EQUIPPED)
INSTALL LOWER IDLER SHAFT IN FRONT PLATE
INSTALL ENGINE FRONT PLATE
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES)
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES) - Continued
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES) - Continued
INSTALL AND TIME BALANCER SHAFTS (4-CYLINDER ENGINES) - Continued
INSTALL AND TIME CAMSHAFT AND ROTARY FUEL INJECTION PUMP
INSTALL AND TIME CAMSHAFT AND ROTARY FUEL INJECTION PUMP - Continued
INSTALL AND TIME CAMSHAFT AND ROTARY FUEL INJECTION PUMP - Continued
CLEAN AND INSPECT TIMING GEAR COVER
INSTALL TIMING GEAR COVER
INSTALL TIMING GEAR COVER - Continued
INSTALL CRANKSHAFT FRONT WEAR SLEEVE AND OIL SEAL
INSTALL CRANKSHAFT FRONT WEAR SLEEVE AND OIL SEAL - Continued
INSTALL FRONT CRANKSHAFT OIL SEAL
COMPLETE FINAL ASSEMBLY
Lubrication System
Lubrication System - Continued
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
LUBRICATION SYSTEM SPECIFICATIONS
LUBRICATION SYSTEM SPECIFICATIONS - Continued
GENERAL LUBRICATION SYSTEM INFORMATION
GENERAL LUBRICATION SYSTEM INFORMATION - Continued
GENERAL LUBRICATION SYSTEM INFORMATION - Continued
REMOVE, INSPECT, AND INSTALL OIL COOLER
INSPECT OIL COOLER ASSEMBLY
INSTALL OIL COOLER ASSEMBLY
INSTALL OIL COOLER ASSEMBLY - Continued
REMOVE, INSPECT, AND INSTALL OIL BYPASS VALVE
REMOVE AND INSTALL OIL PRESSURE REGULATING VALVE AND SEAT
REMOVE AND INSTALL OIL PRESSURE REGULATING VALVE AND SEAT - Continued
REMOVE AND INSTALL DIPSTICK TUBE WITH OIL PAN INSTALLED
REMOVE AND INSTALL DIPSTICK TUBE WITH FITTING
REMOVE, INSPECT AND INSTALL OIL PUMP PICK-UP TUBE ASSEMBLY
ENGINE OIL PUMP ASSEMBLY
REMOVE ENGINE OIL PUMP
REMOVE ENGINE OIL PUMP - Continued
INSPECT AND MEASURE CLEARANCES
INSPECT AND MEASURE CLEARANCES - Continued
COMPLETE OIL PUMP DISASSEMBLY
INSTALL ENGINE OIL PUMP
INSTALL ENGINE OIL PUMP - Continued
INSTALL ENGINE OIL PUMP - Continued
INSTALL OIL PAN
INSTALL OIL PAN - Continued
Cooling System
OTHER MATERIAL
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS - Continued
DIAGNOSING COOLING SYSTEM MALFUNCTIONS
REMOVE WATER MANIFOLD/THERMOSTAT COVER AND THERMOSTAT
INSTALL WATER MANIFOLD/THERMOSTAT COVER AND THERMOSTAT
INSTALL WATER MANIFOLD/THERMOSTAT COVER AND THERMOSTAT - Continued
REMOVE AND INSTALL WATER MANIFOLD AND THERMOSTATS (DUAL THERMOSTATS)
TEST THERMOSTAT(S)
REMOVE WATER PUMP
WATER PUMP ASSEMBLY
WATER PUMP ASSEMBLY - Continued
WATER PUMP ASSEMBLY - Continued
INSPECT, CLEAN, AND MEASURE WATER PUMP PARTS
ASSEMBLE WATER PUMP
ASSEMBLE WATER PUMP - Continued
INSTALL WATER PUMP
INSTALL WATER PUMP - Continued
COOLING SYSTEM DEAERATION
REMOVE AND INSTALL AUTOMATIC (SPRING) BELT TENSIONER
CHECKING BELT WEAR
MANUAL BELT TENSIONER ADJUSTMENT
INSPECT AND INSTALL FAN ASSEMBLY
REMOVE AND INSPECT FAN DRIVE ASSEMBLY
REMOVE AND INSPECT FAN DRIVE ASSEMBLY - Continued
REPLACE BEARINGS IN ADJUSTABLE FAN DRIVE ASSEMBLY
ASSEMBLE FAN DRIVE ASSEMBLY
ASSEMBLE FAN DRIVE ASSEMBLY - Continued
INSTALL FAN DRIVE ASSEMBLY
INSTALL FAN DRIVE ASSEMBLY - Continued
REMOVE AND INSTALL COOLANT HEATER--IF EQUIPPED
REMOVE AND INSTALL TEMPERATURE SWITCH (COLD START ADVANCE)
Air Intake and Exhaust System
AIR INTAKE AND EXHAUST SYSTEM SPECIFICATIONS
EXTENDING TURBOCHARGER LIFE
INGESTION OF FOREIGN OBJECTS
REMOVE TURBOCHARGER
TURBOCHARGER FAILURE ANALYSIS
TURBOCHARGER FAILURE ANALYSIS - Continued
TURBOCHARGER SEVEN-STEP INSPECTION
COMPRESSOR HOUSING INLET AND COMPRESSOR WHEEL
COMPRESSOR HOUSING OUTLET
TURBINE HOUSING OUTLET AND TURBINE WHEEL
INTERNAL CENTER HOUSING
TURBOCHARGER BENCH TEST
PERFORM RADIAL BEARING CLEARANCE TEST
PERFORM AXIAL BEARING END PLAY TEST
ADJUST TURBOCHARGER WASTEGATE ACTUATOR
REPAIR TURBOCHARGER
INSTALL TURBOCHARGER
TURBOCHARGER BREAK-IN
RECOMMENDATIONS FOR TURBOCHARGER USE
REMOVE, INSPECT, AND INSTALL EXHAUST MANIFOLD
REMOVE AND INSTALL AIR INTAKE PIPE
REMOVE AND INSTALL AIR HEATER
Fuel System
Fuel System - Continued
Fuel System - Continued
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
FUEL SYSTEM SPECIFICATIONS
FUEL SYSTEM SPECIFICATIONS - Continued
FUEL SYSTEM SPECIFICATIONS - Continued
FUEL SYSTEM--GENERAL INFORMATION
RELIEVE FUEL SYSTEM PRESSURE
REMOVE FINAL FUEL FILTER AND/OR PRIMARY FUEL FILTER/WATER SEPARATOR BASE
REMOVE FINAL FUEL FILTER AND/OR PRIMARY FUEL FILTER/WATER SEPARATOR BASE - Continued
PRIMARY FUEL FILTER/WATER SEPARATOR ASSEMBLY
FINAL FUEL FILTER ASSEMBLY
REPLACE FINAL FUEL FILTER AND PRIMARY FUEL FILTER/WATER SEPARATOR
REPLACE FINAL FUEL FILTER AND PRIMARY FUEL FILTER/WATER SEPARATOR - Continued
REMOVE FUEL SUPPLY PUMP
BENCH TEST FUEL SUPPLY PUMP
LEAKAGE TEST
INSTALL FUEL SUPPLY PUMP
REMOVE FUEL SUPPLY PUMP ON IN-LINE FUEL INJECTION PUMP
TEST IN-LINE FUEL SUPPLY PUMP FOR LEAKS
DISASSEMBLE FUEL SUPPLY PUMP
DISASSEMBLE FUEL SUPPLY PUMP - Continued
DISASSEMBLE FUEL SUPPLY PUMP - Continued
INSPECT AND REPAIR FUEL SUPPLY PUMP COMPONENTS
INSPECT AND REPAIR FUEL SUPPLY PUMP COMPONENTS - Continued
ASSEMBLE FUEL SUPPLY PUMP
INSTALL FUEL SUPPLY PUMP ON IN-LINE FUEL INJECTION PUMP
SERVICE INJECTION PUMP OVERFLOW VALVE
REMOVE AND INSTALL FUEL SHUTOFF SOLENOID
ROTARY FUEL INJECTION PUMP TIMING
IN-LINE FUEL INJECTION PUMP TIMING
REMOVE STANADYNE MODEL DB2 AND DB4 INJECTION PUMP
REMOVE STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
REMOVE STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
REPAIR STANADYNE FUEL INJECTION PUMP
INSTALL STANADYNE MODEL DB2 AND DB4 INJECTION PUMP
INSTALL STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
INSTALL STANADYNE MODEL DB2 AND DB4 INJECTION PUMP - Continued
REMOVE LUCAS FUEL INJECTION PUMP
REMOVE LUCAS FUEL INJECTION PUMP - Continued
REMOVE LUCAS FUEL INJECTION PUMP - Continued
REPAIR LUCAS FUEL INJECTION PUMP
INSTALL LUCAS FUEL INJECTION PUMP
INSTALL LUCAS FUEL INJECTION PUMP - Continued
INSTALL LUCAS FUEL INJECTION PUMP - Continued
REMOVE IN-LINE FUEL INJECTION PUMP
REMOVE IN-LINE FUEL INJECTION PUMP - Continued
REMOVE IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR IN-LINE FUEL INJECTION PUMP - Continued
REPAIR ANEROID
TRANSFER FUEL INJECTION PUMP TIMING MARK ONTO REPLACEMENT FRONT PLATE
REMOVE FUEL INJECTION NOZZLES
CLEAN FUEL INJECTION NOZZLE BORE
CLEAN FUEL INJECTION NOZZLES
DIAGNOSE FUEL INJECTION NOZZLE MALFUNCTION
TEST FUEL INJECTION NOZZLES
TEST FUEL INJECTION NOZZLES - Continued
TEST FUEL INJECTION NOZZLES - Continued
CHATTER TEST
LEAKAGE TEST
DISASSEMBLE FUEL INJECTION NOZZLES
DISASSEMBLE FUEL INJECTION NOZZLES - Continued
DISASSEMBLE FUEL INJECTION NOZZLES - Continued
INSPECT AND CLEAN FUEL INJECTION NOZZLE BODY
INSPECT AND CLEAN FUEL INJECTION NOZZLE BODY - Continued
INSPECT AND CLEAN VALVE AND VALVE SEAT
INSPECT VALVE ADJUSTING MECHANISM
ASSEMBLE FUEL INJECTION NOZZLES
ADJUST FUEL INJECTION NOZZLES
ADJUST NOZZLE OPENING PRESSURE
ADJUST NOZZLE OPENING PRESSURE - Continued
ADJUST NOZZLE VALVE LIFT
ADJUST NOZZLE VALVE LIFT - Continued
INSTALL FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES - Continued
Starting and Charging Systems
REMOVE AND INSTALL STARTER
REMOVE AND INSTALL ALTERNATOR
Engine Tune-Up and Break-In
PRELIMINARY ENGINE TESTING
GENERAL TUNE-UP RECOMMENDATIONS
DYNAMOMETER TEST
POWER RATINGS ON DYNAMOMETER FOR OEM ENGINES
POWER RATINGS ON DYNAMOMETER FOR OEM ENGINES
POWER RATINGS ON DYNAMOMETER FOR OEM ENGINES
PERFORM ENGINE BREAK-IN
ENGINE OIL CONSUMPTION
CHECK CRANKCASE VENTILATION SYSTEM
CHECK AIR INTAKE SYSTEM
CHECK EXHAUST SYSTEM
CHECK AND SERVICE COOLING SYSTEM
CHECK AND SERVICE COOLING SYSTEM - Continued
CHECK ELECTRICAL SYSTEM
Engine System Operation and Tests
ENGINE TEST SPECIFICATIONS
ENGINE--SECTIONAL VIEW
GENERAL ENGINE DESCRIPTION
HOW THE ENGINE LUBRICATION SYSTEM WORKS
HOW THE COOLING SYSTEM WORKS
HOW THE COOLING SYSTEM WORKS - Continued
HEAD GASKET JOINT CONSTRUCTION AND OPERATION
HEAD GASKET JOINT CONSTRUCTION AND OPERATION - Continued
DIAGNOSING HEAD GASKET JOINT FAILURES
DIAGNOSING HEAD GASKET JOINT FAILURES - Continued
iDIAGNOSING HEAD GASKET JOINT FAILURES - Continued
iDIAGNOSING HEAD GASKET JOINT FAILURES - Continued
HEAD GASKET INSPECTION AND REPAIR SEQUENCE
HEAD GASKET INSPECTION AND REPAIR SEQUENCE - Continued
DIAGNOSING ENGINE MALFUNCTIONS
DIAGNOSING ENGINE MALFUNCTIONS - Continued
DIAGNOSING ENGINE MALFUNCTIONS - Continued
DIAGNOSING ENGINE MALFUNCTIONS - Continued
DIAGNOSING ENGINE MALFUNCTIONS - Continued
CHECK ENGINE OIL PRESSURE
CHECK ENGINE OIL PRESSURE - Continued
CHECK FOR EXCESSIVE ENGINE CRANKCASE PRESSURE (BLOW-BY)
PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP
PRESSURE TEST COOLING SYSTEM AND RADIATOR CAP - Continued
INSPECT THERMOSTAT AND TEST OPENING TEMPERATURE
ENGINE CRANKING SPEED TEST
Air Intake and Exhaust System Operation and Tests
SERVICE EQUIPMENT AND TOOLS
DIAGNOSING AIR INTAKE MALFUNCTIONS
HOW THE AIR INTAKE AND EXHAUST SYSTEM WORKS
AIR CLEANER OPERATION
AIR FILTER RESTRICTION INDICATOR SWITCH TEST
INTAKE AIR LEAK TEST
EXHAUST LEAK CHECK (TURBOCHARGED ENGINES)
INTAKE AND EXHAUST RESTRICTION CHECK
DIAGNOSING TURBOCHARGER MALFUNCTIONS
TURBOCHARGER OPERATION
CHECK INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST)
CHECK INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST) - Continued
INTAKE MANIFOLD PRESSURE (TURBOCHARGER BOOST) SPECIFICATIONS
TURBO BOOST PRESSURES (JOHN DEERE AGRICULTURAL EQUIPMENT)
TURBO BOOST PRESSURES (JOHN DEERE CONSTRUCTION EQUIPMENT)
TURBO BOOST PRESSURES (JOHN DEERE CONSTRUCTION EQUIPMENT)
TURBO BOOST PRESSURES (JOHN DEERE OEM/OUTSIDE EQUIPMENT MANUFACTURERS)
TURBO BOOST PRESSURES (JOHN DEERE OEM/OUTSIDE EQUIPMENT MANUFACTURERS)
TURBOCHARGER WASTEGATE TEST
TURBOCHARGER OIL SEAL LEAK TEST
Fuel System Operation and Tests
Fuel System Operation and Tests - Continued
Fuel System Operation and Tests - Continued
FUEL SYSTEM TEST SPECIFICATIONS
ROTARY FUEL INJECTION PUMP SPECIFICATIONS1
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE AGRICULTURAL APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE AGRICULTURAL APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE AGRICULTURAL APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE CONSTRUCTION EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE CONSTRUCTION EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE CONSTRUCTION EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (JOHN DEERE COMMERCIAL AND CONSUMER EQUIPMENT APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (OEM APPLICATIONS)
ROTARY FUEL INJECTION PUMP SPECIFICATIONS (OEM APPLICATIONS)
FUEL INJECTION PUMP--GENERAL INFORMATION
USING TIME TRAC AS A TACHOMETER
INSTALL JT07158 (OR FKM10429A) TIME TRAC KIT
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING - Continued
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING - Continued
CHECK ROTARY INJECTION PUMP RATED LOAD DYNAMIC TIMING - Continued
ADJUST ROTARY INJECTION PUMP DYNAMIC TIMING
CHECK AND ADJUST IN-LINE INJECTION PUMP STATIC TIMING
FUEL SYSTEM OPERATION--ROTARY FUEL INJECTION PUMP
FUEL SYSTEM OPERATION--ROTARY FUEL INJECTION PUMP - Continued
FUEL SYSTEM OPERATION--IN-LINE FUEL INJECTION PUMP
FUEL SYSTEM OPERATION--IN-LINE FUEL INJECTION PUMP - Continued
DIAGNOSE FUEL SYSTEM MALFUNCTIONS
DIAGNOSE FUEL SYSTEM MALFUNCTIONS - Continued
DIAGNOSE FUEL SYSTEM MALFUNCTIONS - Continued
DIAGNOSE FUEL SYSTEM MALFUNCTIONS - Continued
FUEL SUPPLY QUALITY CHECK
AIR IN FUEL TEST
RESTRICTED FUEL RETURN LINE CHECK
FUEL SUPPLY PUMP OPERATION--ROTARY INJECTION PUMP
DIAGNOSE FUEL SUPPLY PUMP MALFUNCTIONS--ROTARY INJECTION PUMP
MEASURE FUEL SUPPLY PUMP PRESSURE--ROTARY INJECTION PUMP
FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP
FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP - Continued
MEASURE FUEL SUPPLY PUMP PRESSURE (IN-LINE INJECTION PUMPS)
DIAGNOSE FUEL SUPPLY PUMP MALFUNCTIONS--IN-LINE INJECTION PUMP
TEST FUEL SUPPLY PUMP FOR LEAKS--IN-LINE INJECTION PUMP
CHECK FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP
CHECK FUEL SUPPLY PUMP OPERATION--IN-LINE INJECTION PUMP - Continued
SERVICE FUEL SUPPLY PUMP
COLD START ADVANCE SYSTEM OPERATION (ROTARY PUMPS)
COLD START SWITCH OPERATIONAL CHECK (ROTARY PUMPS)
COLD START ADVANCE SYSTEM OPERATIONAL CHECK (ROTARY PUMPS)
LUCAS COLD START ADVANCE
LIGHT LOAD ADVANCE OPERATION (ROTARY PUMPS)
FUEL SHUT-OFF SOLENOID OPERATIONAL CHECK (IN-LINE INJECTION PUMPS)
FUEL SHUT-OFF SOLENOID RESISTANCE TEST (NIPPONDENSO PUMP)
FUEL SHUT-OFF SOLENOID RESISTANCE TEST (LUCAS PUMP)
FUEL SHUT-OFF SOLENOID LINKAGE ADJUSTMENT (IN-LINE INJECTION PUMPS)
FINAL FUEL FILTER/WATER SEPARATOR OPERATION
BLEED THE FUEL SYSTEM
BLEED THE FUEL SYSTEM - Continued
BLEED THE FUEL SYSTEM - Continued
BLEED THE FUEL SYSTEM - Continued
STANADYNE ROTARY FUEL INJECTION PUMP OPERATION
STANADYNE ROTARY FUEL INJECTION PUMP OPERATION - Continued
LUCAS ROTARY FUEL INJECTION PUMP OPERATION
LUCAS ROTARY FUEL INJECTION PUMP OPERATION - Continued
DIAGNOSE ROTARY FUEL INJECTION PUMP MALFUNCTIONS
CHECK AND ADJUST ENGINE SPEEDS ON LUCAS PUMP
ADJUST VARIABLE SPEED ON GENERATOR SET ENGINES (LUCAS PUMPS ONLY)
CHECK AND ADJUST ENGINE SPEEDS ON STANADYNE PUMP
ADJUST VARIABLE SPEED (DROOP) ON GENERATOR SET ENGINES (3--5% GOVERNOR REGULATION)--STANADYNE DB2 AND DB4 INJECTION PUMPS
IN-LINE FUEL INJECTION PUMP OPERATION
DIAGNOSE IN-LINE FUEL INJECTION PUMP MALFUNCTIONS
CHECK FAST IDLE SPEED--IN-LINE FUEL INJECTION PUMP
CHECK AND ADJUST SLOW IDLE SPEED--IN-LINE FUEL INJECTION PUMP
CHECK AND ADJUST SLOW IDLE SPEED--IN-LINE FUEL INJECTION PUMP - Continued
CHANGE ENGINE RATED SPEED AND ADJUST DROOP--IN-LINE INJECTION PUMPS
CHANGE ENGINE RATED SPEED AND ADJUST DROOP--IN-LINE INJECTION PUMPS - Continued
HOW THE ANEROID WORKS (IF EQUIPPED)
DIAGNOSE ANEROID MALFUNCTIONS
FUEL INJECTION NOZZLES--GENERAL INFORMATION AND OPERATION
FUEL INJECTION NOZZLES--GENERAL INFORMATION AND OPERATION - Continued
DIAGNOSE FUEL INJECTION NOZZLE MALFUNCTIONS
TEST FUEL INJECTION NOZZLES (ENGINE RUNNING)
FUEL DRAIN BACK TEST PROCEDURE
Dealer Fabricated Tools
DFRG5--INJECTION PUMP FRONT PLATE TIMING MARK TRANSFER TOOL
ENGINE OIL DIPSTICK TUBE DRIVER (6010-6910 SERIES TRACTOR ENGINES)
CHAPTER 14 - SECTION 05 - ENGINE AUXILIARY SYSTEM REPAIR
Cold Weather Starting Aids
REMOVE AND INSTALL ENGINE COOLANT HEATER
DISASSEMBLE AND ASSEMBLE ENGINE COOLANT HEATER
DISASSEMBLE AND ASSEMBLE ENGINE COOLANT HEATER - Continued
Cooling System
REMOVE AND INSTALL RADIATOR, OIL COOLER, AND FAN SHROUD
REMOVE AND INSTALL FAN AND FAN GUARD
REMOVE AND INSTALL FAN BELT
REMOVE AND INSTALL THERMOSTATS
REMOVE AND INSTALL THERMOSTATS - Continued
COOLING SYSTEM FILL AND DEAERATION
Speed Controls
SPECIFICATIONS
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
INJECTION PUMP FAST AND SLOW IDLE STOPS ADJUSTMENT - Continued
REMOVE AND INSTALL ENGINE SPEED CONTROL CABLE
REMOVE AND INSTALL ENGINE CONTROL MOTOR AND SENSOR
ENGINE CONTROL MOTOR AND SENSOR ADJUSTMENT
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL FUEL SHUT-OFF SOLENOID LINKAGE
CHECK AND ADJUST FUEL SHUT-OFF SOLENOID LINKAGE
CHECK AND ADJUST FUEL SHUT-OFF SOLENOID LINKAGE - Continued
Intake System
SPECIFICATIONS
AIR INTAKE SYSTEM LEAKAGE TEST
REMOVE AND INSTALL AIR CLEANER
DISASSEMBLE AND ASSEMBLE AIR CLEANER
DISASSEMBLE AND ASSEMBLE AIR CLEANER - Continued
REMOVE AND INSTALL CHARGE AIR COOLER
REMOVE AND INSTALL CHARGE AIR COOLER - Continued
External Fuel Supply System
REMOVE AND INSTALL FUEL TANK
REMOVE AND INSTALL FUEL TANK - Continued
REMOVE AND INSTALL PRIMARY FUEL FILTER (WATER SEPARATOR)
REMOVE AND INSTALL PRIMARY FUEL FILTER (WATER SEPARATOR) - Continued
REMOVE AND INSTALL PRIMARY FUEL FILTER ELEMENT (WATER SEPARATOR)
REMOVE AND INSTALL PRIMARY FUEL FILTER ELEMENT (WATER SEPARATOR) - Continued
REMOVE AND INSTALL FINAL FUEL FILTER
REMOVE AND INSTALL FINAL FUEL FILTER ELEMENT
REMOVE AND INSTALL FINAL FUEL FILTER ELEMENT - Continued
BLEED FUEL SYSTEM
REMOVE AND INSTALL ARCTIC/COLD WEATHER HEATER FUEL SUPPLY PUMP
CHAPTER 15 - SECTION 07 - DAMPENER DRIVE (FLEX COUPLING) REPAIR
Elements
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
CHAPTER 16 - SECTION 16 - ELECTRICAL SYSTEM REPAIR
Batteries, Support, and Cables
SPECIFICATIONS
HANDLE BATTERIES SAFELY
PROCEDURE FOR TESTING BATTERIES
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
CHARGE BATTERY
CHARGE BATTERY - Continued
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL BATTERIES
ADDING 12-VOLT ACCESSORIES
REMOVE AND INSTALL 24-VOLT SLAVE RECEPTACLE
Alternator, Regulator, and Charging System Wiring
INSPECT, REMOVE, AND INSTALL FAN BELT
REMOVE AND INSTALL ALTERNATOR
REMOVE AND INSTALL ALTERNATOR - Continued
Robert Bosch Theory of Operation
FUNCTION OF ALTERNATOR
Robert Bosch Alternator Repair
ROBERT BOSCH CHARGING CIRCUIT SPECIFICATIONS
ALTERNATOR, SECTION VIEW
REMOVING BRUSH HOLDER WITH REGULATOR
ALTERATOR, EXPLODED VIEW
TESTING ROTOR FOR SHORT CIRCUIT
TURNING DOWN SLIP RINGS
REPLACING CARBON BRUSHES
CHECKING NEGATIVE DIODES
DIODE PLATE INSTALLATION
PRESSING ROTOR INTO DRIVE END FRAME
Wiring Harness and Switches
COMPONENT LOCATION DRAWING LEGEND
COMPONENT LOCATION DRAWING LEGEND - Continued
COMPONENT LOCATION DRAWING LEGEND - Continued
COMPONENT LOCATION DRAWING LEGEND - Continued
REPLACING FUSES
REPLACING FUSES - Continued
FUSE (BLADE-TYPE) COLOR CODES
REMOVE AND INSTALL CONTROL PANEL SWITCHES
REMOVE AND INSTALL DOME LIGHT SWITCH
REMOVE AND INSTALL PROPEL ALARM CANCEL SWITCH AND START AID SWITCH
REMOVE AND INSTALL CAB GROUND STRAPS
REMOVE AND INSTALL ENGINE TEMPERATURE SWITCH
REMOVE AND INSTALL COOLANT LEVEL SWITCH
REMOVE AND INSTALL ENGINE OIL LEVEL SWITCH
REMOVE AND INSTALL FUEL LEVEL SWITCH
REMOVE AND INSTALL TRAVEL ALARM
REMOVE AND INSTALL PROPEL PRESSURE SWITCH
REMOVE AND INSTALL DIG PRESSURE SWITCH
REMOVE AND INSTALL FRONT PUMP PRESSURE SENSOR
REMOVE AND INSTALL PUMP CONTROL PRESSURE SENSOR
REMOVE AND INSTALL ENGINE HOURMETER SWITCH
REMOVE AND INSTALL AIR CLEANER RESTRICTION INDICATOR SWITCH
REMOVE AND INSTALL ENGINE AND PUMP CONTROLLER (EPC)
REPLACE MONITOR PANEL AND SWITCH PANEL BULB
REMOVE AND INSTALL MONITOR PANEL
REMOVE AND INSTALL HOUR METER
DISCONNECTING SPRING WIRE RETAINER CONNECTORS
REMOVE AND INSTALL BATTERY RELAY
REMOVE AND INSTALL STARTER RELAY
REMOVE AND INSTALL FUEL SHUTOFF RELAY
REMOVE AND INSTALL HYDRAULIC OIL FILTER RESTRICTION SWITCH (230LCRD)
REMOVE AND INSTALL OVERLOAD ALARM RELAY
REMOVE AND INSTALL OVERLOAD ALARM PRESSURE SWITCH
REMOVE AND INSTALL OVERLOAD ALARM PROXIMITY SWITCH
System Controls
WELDING ON MACHINE
CONNECTING ENGINE AND PUMP CONTROLLER (EPC) HARNESS CONNECTOR
ENGINE SPEED LEARNING PROCEDURE
ENGINE SPEED LEARNING PROCEDURE - Continued
REMOVE AND INSTALL MONITOR CONTROLLER
REMOVE AND INSTALL ROCKDRILL CONTROL CONSOLE
REMOVE AND INSTALL ROCKDRILL CONTROL CONSOLE - Continued
REMOVE AND INSTALL ROCK DRILL START--STOP SELECTOR CONTROL BOX
REMOVE AND INSTALL COMPRESSOR REMOTE CONTROL PANEL
Starting Motors
TYPICAL STARTING MOTOR OPERATION
Robert Bosch Starting Motor Repair
ROBERT BOSCH STARTING MOTOR SPECIFICATIONS
MAKE NO-LOAD TEST
DIAGNOSING STARTING MOTOR MALFUNCTIONS
ROBERT BOSCH STARTING MOTOR
STARTING MOTOR, EXPLODED VIEW
SOLENOID SWITCH--REMOVAL
ARMATURE--REMOVAL
TESTING ARMATURE FOR SHORT CIRCUIT
TURNING COMMUTATOR DOWN
TESTING FIELD WINDING FOR GROUND CIRCUITS
MAKE OPEN CIRCUIT TEST FOR FIELD WINDINGS
FIELD WINDING--INSTALLATION
TESTING CARBON BRUSHES
TESTING ARMATURE END PLAY
CHAPTER 17 - SECTION 17 - FRAME OR SUPPORTING STRUCTURE REPAIR
Frame Installation
Frame Installation - Continued
WELDING REPAIR OF MAJOR STRUCTURE
Chassis Weights
REMOVE AND INSTALL COUNTERWEIGHT (MODEL 230LCR)
REMOVE AND INSTALL COMPRESSOR (MODEL 230LCRD)
CHAPTER 18 - SECTION 18 - OPERATOR'S STATION REPAIR
Operator's Station
Operator's Station - Continued
Operator's Station - Continued
Operator's Station - Continued
Operator's Station - Continued
Operator Enclosure
REMOVE AND INSTALL WINDOWPANE AND TWO PIECE MOLDING
REMOVE AND INSTALL WINDOWPANE AND ONE PIECE MOLDING
REMOVE AND INSTALL SLIDING WINDOWS
WINDOWPANE DIMENSIONS
WINDOWPANE DIMENSIONS - Continued
Seat and Seat Belt
REMOVE AND INSTALL SEAT
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT - Continued
REMOVE AND INSTALL SEAT BELT
INSPECT SEAT BELT
Heating and Air Conditioning
SERVICE EQUIPMENT AND TOOLS
SPECIFICATIONS
R134A REFRIGERANT CAUTIONS
R134A COMPRESSOR OIL CHARGE CHECK
R134A COMPONENT OIL CHARGE
R134A REFRIGERANT RECOVERY, RECYCLING AND CHARGING STATION INSTALLATION PROCEDURE
RECOVER R134A SYSTEM
EVACUATE R134A SYSTEM
CHARGE R134A SYSTEM
CHECK AND ADJUST AIR CONDITIONING COMPRESSOR BELT TENSION
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
REMOVE AND INSTALL AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
ASSEMBLE AIR CONDITIONING COMPRESSOR - Continued
INSPECT AIR CONDITIONING COMPRESSOR MANIFOLDS
REMOVE AND INSTALL RECEIVER DRYER
REMOVE AND INSTALL RECEIVER DRYER - Continued
REMOVE AND INSTALL EVAPORATOR
REMOVE AND INSTALL EVAPORATOR - Continued
REMOVE AND INSTALL CONDENSER
REMOVE AND INSTALL CONDENSER - Continued
REMOVE AND INSTALL HEATER CORE--MACHINE WITH AIR CONDITIONING
REMOVE AND INSTALL HEATER CORE--MACHINE WITH AIR CONDITIONING - Continued
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR
REMOVE AND INSTALL HEATER CORE AND BLOWER MOTOR - Continued
REMOVE AND INSTALL HEATER HOSES
REMOVE AND INSTALL HEATER HOSES - Continued
CHAPTER 19 - SECTION 19 - SHEET METAL AND STYLING REPAIR
Hand Rails
Boom Cylinder Guard
CHAPTER 20 - SECTION 22 - COMPRESSOR REPAIR
SEPARATOR TANK
SEPARATOR TANK - Continued
REMOVE AND INSTALL SEPARATOR TANK
DISASSEMBLE AND ASSEMBLE SEPARATOR TANK
DISASSEMBLE AND ASSEMBLE COOLING SYSTEM
DISASSEMBLE AND ASSEMBLE COOLING SYSTEM - Continued
DISASSEMBLE AND ASSEMBLE COOLING SYSTEM - Continued
REMOVE AND INSTALL UNLOADER VALVE ASSEMBLY
REMOVE AND INSTALL UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE UNLOADER VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE OIL TEMPERATURE BYPASS VALVE ASSEMBLY
DISASSEMBLE AND ASSEMBLE OIL TEMPERATURE BYPASS VALVE ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE OIL FILTER ASSEMBLY
REMOVE AND INSTALL MINIMUM PRESSURE VALVE
REMOVE AND INSTALL MINIMUM PRESSURE VALVE - Continued
DISASSEMBLE AND ASSEMBLE MINIMUM PRESSURE VALVE
REMOVE AND INSTALL AIR INTAKE
REMOVE AND INSTALL AIR INTAKE - Continued
DISASSEMBLE AND ASSEMBLE AIR INTAKE
DISASSEMBLE AND ASSEMBLE AIR CLEANER ASSEMBLY
REMOVE AND INSTALL INSTRUMENT PANEL ASSEMBLY
REMOVE AND INSTALL INSTRUMENT PANEL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE INSTRUMENT PANEL ASSEMBLY
DISASSEMBLE AND ASSEMBLE INSTRUMENT PANEL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE AIR PIPING
DISASSEMBLE AND ASSEMBLE AIR PIPING - Continued
DISASSEMBLE AND ASSEMBLE AIR PIPING - Continued
DISASSEMBLE AND ASSEMBLE OIL PIPING
DISASSEMBLE AND ASSEMBLE OIL PIPING - Continued
DISASSEMBLE AND ASSEMBLE OIL PIPING - Continued
DISASSEMBLE AND ASSEMBLE OIL PIPING - Continued
CHAPTER 21 - SECTION 33 - EXCAVATOR REPAIR
Buckets
Buckets - Continued
REPLACE BUCKET TOOTH TIP--HEAVY-DUTY BUCKET
REPLACE BUCKET TOOTH TIP--HEAVY-DUTY BUCKET - Continued
REMOVE AND INSTALL TOOTH SHANK
REMOVE AND INSTALL TOOTH SHANK - Continued
REMOVE AND INSTALL TOOTH SHANK - Continued
REPLACE WELDED CUTTING EDGE
REPAIR CRACKED CUTTING EDGE
DISASSEMBLE AND ASSEMBLE BUCKET
DISASSEMBLE AND ASSEMBLE BUCKET - Continued
REMOVE AND INSTALL HYDRAULIC THUMB (MODEL 230LCR)
REMOVE AND INSTALL HYDRAULIC THUMB (MODEL 230LCR) - Continued
HYDRAULIC THUMB LOCK-UP PROCEDURE
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCRD)
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCRD) - Continued
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCR)
REMOVE AND INSTALL QUICK-DISCONNECT HITCH (MODEL 230LCR) - Continued
DISASSEMBLE QUICK-DISCONNECT HITCH
DISASSEMBLE QUICK-DISCONNECT HITCH - Continued
ASSEMBLE QUICK-DISCONNECT HITCH
ASSEMBLE QUICK-DISCONNECT HITCH - Continued
Frames
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
REMOVE AND INSTALL BUCKET LINKS
REMOVE AND INSTALL BUCKET LINKS - Continued
REMOVE AND INSTALL ARM
REMOVE AND INSTALL ARM - Continued
REMOVE AND INSTALL BOOM
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
REMOVE AND INSTALL BOOM - Continued
INSPECT BOOM, ARM, AND BUCKET PINS, BUSHINGS AND BOSSES
INSPECT BOOM, ARM, AND BUCKET PINS, BUSHINGS AND BOSSES - Continued
INSPECT BOOM, ARM, AND BUCKET PINS, BUSHINGS AND BOSSES - Continued
REMOVE AND INSTALL BUSHINGS AND SEALS
Hydraulic System
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
OTHER MATERIAL
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
CONTROL LEVER PATTERN CONVERSION
HYDRAULIC SYSTEM WARM-UP PROCEDURE
HYDRAULIC SYSTEM WARM-UP PROCEDURE - Continued
LOWER BOOM WITH ENGINE STOPPED (USING BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE)
LOWER BOOM WITH ENGINE STOPPED (WHEN NOT EQUIPPED WITH BOOM CYLINDER LOAD LOWERING VALVE) - Continued
HYDRAULIC OIL CLEANUP PROCEDURE USING PORTABLE FILTER CADDY
REMOVE AND INSTALL HYDRAULIC PUMP AND DRIVE GEARBOX
REMOVE AND INSTALL HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
HYDRAULIC PUMP AND DRIVE GEARBOX START-UP PROCEDURE
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE PILOT PUMP DRIVE SHAFT AND GEAR
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
ASSEMBLE HYDRAULIC PUMP AND DRIVE GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC PUMP REGULATOR - Continued
REMOVE AND INSTALL PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP
DISASSEMBLE AND ASSEMBLE PILOT PUMP - Continued
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER
REMOVE AND INSTALL PILOT PRESSURE REGULATING VALVE AND FILTER - Continued
DISASSEMBLE AND ASSEMBLE PILOT PRESSURE REGULATING VALVE AND FILTER
REMOVE AND INSTALL PILOT SHUT-OFF VALVE
PILOT SHUT-OFF VALVE LINKAGE ADJUSTMENT
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
DISASSEMBLE AND ASSEMBLE PILOT SHUT-OFF VALVE - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
DISASSEMBLE AND ASSEMBLE PROPORTIONAL SOLENOID VALVE - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE DIG FUNCTION PILOT CONTROLLER - Continued
REMOVE AND INSTALL PROPEL PILOT CONTROLLER
REMOVE AND INSTALL PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
DISASSEMBLE AND ASSEMBLE PROPEL PILOT CONTROLLER - Continued
REMOVE AND INSTALL FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE FLOW REGULATOR VALVE - Continued
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE CONTROL VALVE
DISASSEMBLE AND ASSEMBLE SYSTEM RELIEF VALVE
DISASSEMBLE AND ASSEMBLE SYSTEM RELIEF VALVE - Continued
DISASSEMBLE AND ASSEMBLE CIRCUIT RELIEF AND ANTI-CAVITATION VALVE
REMOVE AND INSTALL HYDRAULIC OIL TANK
REMOVE AND INSTALL HYDRAULIC OIL TANK
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL HYDRAULIC OIL TANK - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK - Continued
REMOVE AND INSTALL RETURN FILTER AND BYPASS VALVE
REMOVE AND INSTALL RETURN FILTER AND BYPASS VALVE - Continued
REMOVE AND INSTALL SUCTION STRAINER
REMOVE AND INSTALL SUCTION STRAINER - Continued
REMOVE AND INSTALL SUCTION STRAINER - Continued
REMOVE AND INSTALL SUCTION STRAINER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC OIL TANK RELIEF VALVE AND BREATHER FILTER CAP
REMOVE AND INSTALL SWING MOTOR MAKE-UP OIL RESTRICTION VALVE
REMOVE AND INSTALL SWING MOTOR MAKE-UP OIL RESTRICTION VALVE - Continued
REMOVE AND INSTALL OIL COOLER BYPASS VALVE
REMOVE AND INSTALL OIL COOLER BYPASS VALVE - Continued
REMOVE AND INSTALL OIL COOLER
REMOVE AND INSTALL OIL COOLER - Continued
REMOVE AND INSTALL OIL COOLER - Continued
REMOVE AND INSTALL OIL COOLER - Continued
REMOVE AND INSTALL OIL COOLER - Continued
230 REMOVE AND INSTALL LEFT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE
230 REMOVE AND INSTALL LEFT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE - Continued
230 REMOVE AND INSTALL RIGHT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE
230 REMOVE AND INSTALL RIGHT BOOM CYLINDER CONTROLLED LOAD LOWERING VALVE - Continued
REMOVE AND INSTALL BOOM CYLINDER
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL BOOM CYLINDER - Continued
REMOVE AND INSTALL ARM CYLINDER
REMOVE AND INSTALL ARM CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
REMOVE AND INSTALL BUCKET CYLINDER - Continued
HYDRAULIC CYLINDER BLEED PROCEDURE
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
DISASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
ASSEMBLE BOOM, ARM OR BUCKET CYLINDER - Continued
REMOVE AND INSTALL HYDRAULIC THUMB CYLINDER
REMOVE AND INSTALL HYDRAULIC THUMB CYLINDER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC THUMB CYLINDER
REMOVE AND INSTALL HYDRAULIC HOSE REEL
REMOVE AND INSTALL HYDRAULIC HOSE REEL - Continued
CHAPTER 22 - SECTION 43 - SWING OR PIVOTING SYSTEM REPAIR
Mechanical Drive Elements
SERVICE EQUIPMENT AND TOOLS
OTHER MATERIAL
SPECIFICATIONS
REMOVE AND INSTALL SWING GEARBOX
REMOVE AND INSTALL SWING GEARBOX - Continued
REMOVE AND INSTALL SWING GEARBOX - Continued
SWING GEARBOX START-UP PROCEDURE
DISASSEMBLE AND ASSEMBLE SWING GEARBOX
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
DISASSEMBLE AND ASSEMBLE SWING GEARBOX - Continued
REMOVE UPPERSTRUCTURE
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
REMOVE UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE
INSTALL UPPERSTRUCTURE - Continued
INSTALL UPPERSTRUCTURE - Continued
REMOVE AND INSTALL SWING BEARING
REMOVE AND INSTALL SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
DISASSEMBLE AND ASSEMBLE SWING BEARING - Continued
INSTALL SWING BEARING UPPER SEAL
INSTALL SWING BEARING LOWER SEAL
Hydraulic System
Hydraulic System - Continued
SWING MOTOR AND PARK BRAKE START-UP PROCEDURE
DISASSEMBLE SWING MOTOR AND PARK BRAKE
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
ASSEMBLE SWING MOTOR AND PARK BRAKE - Continued
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES
DISASSEMBLE AND ASSEMBLE SWING MOTOR MAKE-UP AND CROSSOVER RELIEF VALVES - Continued
REMOVE AND INSTALL SWING PARK BRAKE ORIFICE AND CHECK VALVE
REMOVE AND INSTALL SWING PARK BRAKE RELEASE VALVE
CHAPTER 23 - SECTION 44 - ROCK DRILL REPAIR
Rock Drill
SERVICE EQUIPMENT AND TOOLS
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
SERVICE EQUIPMENT AND TOOLS - Continued
TORQUE SPECIFICATIONS
DISASSEMBLE ROCK DRILL
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE ROCK DRILL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE HP ACCUMULATOR-CENTRAL
DISASSEMBLE AND ASSEMBLE HP ACCUMULATOR
DISASSEMBLE AND ASSEMBLE LP ACCUMULATOR
INSPECTION HYDRAULIC DRIFTER
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
INSPECTION HYDRAULIC DRIFTER - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE GCX 14/12 FEED - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE ROD CHANGER - Continued
DISASSEMBLE AND ASSEMBLE CRADLE AND ARTICULATION
DISASSEMBLE AND ASSEMBLE CRADLE AND ARTICULATION - Continued
DISASSEMBLE AND ASSEMBLE CROSS-TILTING CYLINDER
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE ELECTRO-HYDRAULIC EQUIPMENT - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE DUST COLLECTOR - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE HYDRAULIC DRIFTER CONTROL - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
DISASSEMBLE AND ASSEMBLE REMOTE CONTROL ASSEMBLY - Continued
ASSEMBLE ROCK DRILL
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
ASSEMBLE ROCK DRILL - Continued
CHAPTER 24 - SECTION 99 - DEALER FABRICATED TOOLS
Dealer Fabricated Tools
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
ST4920 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY TOOL - Continued
DFT1087 TRACK RECOIL SPRING DISASSEMBLY AND ASSEMBLY GUARD TOOL
DFT1110 SPACER
DFT1036A PROPEL GEARBOX NUT WRENCH
DFT1109 HOLDING BAR
ROTARY MANIFOLD LIFTING TOOL
DFT1089 BARREL SUPPORT
DFT1144 GUIDE PIN
DFT1119 PUMP SUPPORT
APPENDIX A. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
LUBRICATION SERVICE INTERVALS-NORMAL CONDITIONS
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
APPENDIX B. MAINTENANCE ALLOCATION CHART FOR HYDRAULIC EXCAVATOR 230LCR AND 230LCRD
MAINTENANCE FUNCTIONS DEFINED
JOHN DEERE FUNCTIONAL GROUP CODING
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section II. MAINTENANCE ALLOCATION CHART FOR 230LCR AND 230LCRD - Continued
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD - Continued
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD - Continued
Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR 230LCR AND 230LCRD - Continued
Section IV. REMARKS
APPENDIX C .REFERENCES
APPENDIX C .REFERENCES - Continued
APPENDIX C .REFERENCES - Continued
APPENDIX C .REFERENCES - Continued
CAB HARNESS (W2) COMPONENT LOCATION
ENGINE AND FRAME HARNESS (W1) COMPONENT LOCATION
ENGINE AND FRAME HARNESS (W1) COMPONENT LOCATION - CONTINUED
AIR COMPRESSOR AND ROCK DRILL HARNESS (W10) COMPONENT LOCATION