Cylinder Block, Liners, Pistons and Rods
MEASURE CYLINDER LINER STANDOUT
(HEIGHT ABOVE BLOCK)
NOTE: If a new liner assembly is being installed in a new
or used cylinder block, liner height must be
1. Be sure liner bore in cylinder block and top deck of
block are clean.
IMPORTANT: Liner should rotate smoothly by hand
when installed without O-rings or
packing. If not, remove liner and clean
2. Install liner without O-rings and packing. If liner does
not rotate smoothly by hand, remove liner and polish
lower pilot bore in block with emery cloth or D17015BR
Brush. Use a shop towel or other suitable means to
collect debris when polishing bore.
Locate liner mark toward the front of the engine.
Secure with cap screws and washers (approximately 3
mm [1/8 in.] thick). Tighten screws to 68 Nm (50 lb-ft).
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