TM 5-3805-280-24-2
Removal and Installation
INSTALL OIL PAN
1. Apply flexible sealant on oil pan rail where flywheel
housing, front plate, and timing gear cover attach to
cylinder block.
2. Install oil pan gasket.
3. Install oil pan and tighten cap screws.
Oil Pan and Gasket-to-Engine Block Cap Screw--Specification
04
0400
Torque ............................................................................. 35 Nm (26 lb-ft)
11
4. Install aluminum or copper washer on drain plug with
raised center against plug. Tighten drain plug.
Oil Pan Drain Plug--Specification
Torque ............................................................................. 47 Nm (35 lb-ft)
If equipped with elbow drain fittings, the threads and
sealing surfaces must be free of oil film to insure an
effective seal. Apply pipe sealant to fitting, except for the
leading one to three threads. Install and tighten fitting.
5. Fill engine crankcase with correct grade and viscosity
engine oil. (See Diesel Engine and Pump Gearbox Oils
in Group 0004.)
TX,04,DH5306
1917SEP981/1
REMOVE IN-LINE FUEL INJECTION PUMP
IMPORTANT: Never steam clean or pour cold water
on an injection pump while pump is
running or while it is still warm. To do
so may cause seizure of pump parts.
1. Clean injection lines and area around the injection
pump with cleaning solvent or a steam cleaner.
2. Rotate engine flywheel (in normal running direction)
until No. 1 piston is at "TDC" of its compression stroke
using JDG820 Flywheel Turning Tool. At this point,
JDE81-4 Timing Pin should enter hole in flywheel.
Continued on next page
TX,04,UU3874
1918SEP981/3
13-11