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INSTALL PISTON RINGS - Continued
INSTALL PISTON AND CONNECTING ROD ASSEMBLY - Continued

Maintenance Manual For Hydraulic Excavator 230Lcr And 230Lcrd With Rock Drill 2
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TM 5-3805-280-24-2
Cylinder Block, Liners, Pistons and Rods
10
IMPORTANT: Be careful so crankshaft journals and
59
liner walls are not damaged by
connecting rod when installing piston
and rod in liner.
1. Carefully place JDE84 Piston Ring Compressor with
piston and rod over liner so the word "FRONT" on side
of rod and on the side of piston faces toward the front
of the engine.
NOTE: If arrow indicating "FRONT" is not visible on top of
pistons, install piston and rod so combustion bowl
in piston is offset toward fuel injection pump side
of engine, and the long side of the connecting rod
is toward camshaft side of engine.
2. With piston centered in ring compressor and rings
staggered correctly, push piston into liner.
RG,10,DT7387 1911NOV972/5
3. Install bearing insert in connecting rod with tang (A) in
groove (B).
4. Apply clean engine oil on insert and crankshaft journal.
Carefully pull connecting rod and insert against
crankshaft journal.
Tongue-and-Groove Rod Shown
A--Tang
B--Groove
Continued on next page
RG,10,DT7387 1911NOV973/5
13-172


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