TM 5-3805-294-10
0027
DECALS - Continued
240DLCR PERIODIC MAINTENANCE
T260750
REFER TO OPERATOR'S MANUAL FOR DETAILED INFORMATION
INTERVAL
ITEM
MAINTENANCE
DESCRIPTION
APPROVED MATERIAL
ITEM
HOURS
NO.
POINTS
AS
4
FUEL TANK INLET SCREEN
1
REMOVE AND CLEAN (A)
REQUIRED
23
WINDSHIELD WASHER FLUID
1
ADD AS REQUIRED
24
AIR CLEANER
1
CHECK - CLEAN DUST VALVE AND/OR ELEMENT (A)
26
TRACK SAG
2
CHECK - ADJUST (A)
MPGM-SEE LUBRICANTS
7
HYDRAULIC SYSTEM OIL LEVEL
1
CHECK WITH EXTENDED BUCKET CYLINDER,
HYDO-SEE LUBRICANTS
10
RETRACTED ARM CYLINDER AND BUCKET ON GROUND (A)
OR
16
ENGINE OIL LEVEL
1
CHECK (A)
EO-SEE LUBRICANTS
DAILY
20
ENGINE COOLANT LEVEL
1
COOLANT LEVEL TO BE ABOVE "MIN COLD" MARK WHEN ENGINE IS COLD
PROPER COOLANT (A)
50
5
FUEL TANK SUMP
1
DRAIN WATER AND SEDIMENT (A)
12
WATER SEPARATOR
1
DRAIN WATER
OR WEEKLY
29
WORKING TOOL PIVOTS
4
GREASE - UNTIL IT ESCAPES AT JOINTS - FOR BREAK-IN, GREASE EVERY 4 HOURS
MPGM-SEE LUBRICANTS
FOR FIRST 20 HOURS, EVERY 10 HOURS DURING FIRST 30-100 HOURS. GREASE
100
DAILY WHEN WORKING IN WATER
3
SWING GEARBOX OIL LEVEL
1
CHECK DIPSTICK
6
HYDRAULIC TANK SUMP
1
DRAIN WATER SEDIMENT (A)
10
ENGINE OIL FILTER
1
REPLACE (A) (C)
JD FILTER
12
DOSER ELEMENT
1
REPLACE (A)
JD ELEMENT
250
14
PUMP DRIVE GEARBOX
1
CHECK DIPSTICK
EO-SEE LUBRICANTS
16
ENGINE OIL
1
DRAIN AND REFILL
EO-SEE LUBRICANTS
19
A/C BELT
1
CHECK AND ADJUST
20
RADIATOR COOLANT LEVEL
1
CHECK - LEVEL IN BOTTLE BETWEEN "MAX COLD" AND "MIN COLD" MARKS (A)
PROPER COOLANT (A)
21
BATTERY WATER LEVEL
2
CHECK - TO BOTTOM OF FILLER NECK - CLEAN AND TIGHTEN TERMINALS
DISTILLED WATER
22
TRAVEL GEARBOX OIL LEVEL
2
CHECK - REMOVE PLUG
MPL-SEE LUBRICANTS
24
AIR CLEANER
1
CLEAN ELEMENT
1
FRONT END PIN JOINTS
16
GREASE - UNTIL IT ESCAPES AT JOINTS - FOR BREAK-IN, GREASE EVERY 4 HOURS FOR
MPGM-SEE LUBRICANTS
FIRST 20 HOURS, EVERY 10 HOURS DURING FIRST 30-100 HOURS AND AT 250 HOURS.
GREASE DAILY WHEN WORKING IN WATER
2
SWING BEARING GEAR
1
GREASE - ADD 1 LB. [0.5 Kg] (A) (D)
10
ENGINE OIL FILTER
1
REPLACE (A) (C)
JD FILTER
500
12
WATER SEPARATOR FILTER
1
REPLACE (A)
JD FILTER
13
FUEL FILTER
1
REPLACE - 500 HOURS OR AS REQUIRED (A)
JD FILTER
16
ENGINE OIL
1
DRAIN AND REFILL (B) (C)
EO-SEE LUBRICANTS
18
AIR INTAKE HOSES
2
CHECK FOR CRACKS AND LOOSE CONNECTIONS (A)
25
FRESH AIR FILTER
1
CLEAN ELEMENT; CHANGE EVERY 6 CLEANINGS
JD FILTER
27
CAB RECIRCULATING AIR FILTER
1
CLEAN ELEMENT; CHANGE EVERY 6 CLEANINGS
JD FILTER
28
SWING BEARING
2
GREASE - 8 SHOTS EACH - EVERY 45 FOR ONE REVOLUTION (A)
MPGM-SEE LUBRICANTS
3
SWING GEAR BOX OIL
1
DRAIN AND REFILL (A)
MPL-SEE LUBRICANTS
9
HYDRAULIC OIL FILTER
1
REPLACE (A)
JD FILTER
11
PILOT CONTROL OIL FILTER
1
REPLACE (A)
JD FILTER
1000
14
PUMP DRIVE GEARBOX
1
DRAIN AND REFILL
EO-SEE LUBRICANTS
15
ENGINE CRANKCASE VENT TUBE
1
REMOVE AND CLEAN (A)
19
SERPENTINE BELT
1
INSPECT AND REPLACE AS NECESSARY
24
AIR CLEANER
1
REPLACE ELEMENTS AND DUST VALVE
JD FILTER AND VALVE
8
HYDRAULIC SYSTEM OIL
1
DRAIN AND REFILL EVERY 2000 HOURS. CLEAN SUCTION SCREEN (A)
HYDO-SEE LUBRICANTS
2000
17
ENGINE VALVE LASH
1
REFER TO SERVICE MANUAL
20
RADIATOR
1
DRAIN, FLUSH AND REFILL WITH PROPER COOLANT. FILL RADIATOR, FILL BOTTLE
PROPER COOLANT (A)
TO ABOVE "MIN COLD" MARK WHEN ENGINE IS COLD (A)
22
TRAVEL GEARBOX OIL
2
DRAIN AND REFILL EACH (A)
MPL-SEE LUBRICANTS
HYEX01534
Figure 16. Upper Section Periodic Maintenance.