TM 5-3805-294-24P
0002
13
15
14
IMPORTANT
12
16
OIL
LEVEL
Fully
Retracted
Fully
Retracted
DRY AIR CLEANER
1. If equipped with automatic dust unloader vale, periodically clear valve
by squeezing or if equipped with dust cup, service daily.
2. If tractor is equipped with an air cleaner restriction indicator, clear the
primary element at the next refueling or daily service period if:
3'Without Bucket
a. Indicator light on the instrument panel glows with the engine
running, or
Check oil level cold with
b.Manual indicator on the outlet of the air cleaner shows red.
3. If tractor is not equipped with restriction indicator, service the filter
excavator in position
element every 250 hours or whem engine loses power or smokes
shown above.
excessively.
4. Stop engine before removing filter element.
5. Service according to instructions on primary element.
6. Replace primary element yearly or if damaged or when if no longer
responds to cleaning, whichever occurs first.
7. If equipped with safety air cleaner or safety element, replace yearly or
ans required. DO NOTATTEMPT TO CLEAN SAFETYCLEANER
OR ELEMENT.
DO NOT USE OIL
17
19
18
20
20
23
D
DIESEL
ONLY
240DLCR PERIODIC MAINTENANCE
T260750
REFERTOOPERATOR'SMANUALFORDETAILEDINFORMATION
MAINTENANCE
INTERVAL
ITEM
DESCRIPTION
APPROVEDMATERIAL
ITEM
POINTS
HOURS
NO.
AS
4
FUELTANKINLETSCREEN
1
REMOVEANDCLEAN(A)
REQUIRED
23
WINDSHIELDWASHERFLUID
1
ADDASREQUIRED
24
AIRCLEANER
1
CHECK-CLEANDUSTVALVEAND/ORELEMENT(A)
26
TRACKSAG
2
CHECK-ADJUST(A)
MPGM-SEELUBRICANTS
7
HYDRAULICSYSTEMOILLEVEL
1
CHECKWITHEXTENDEDBUCKETCYLINDER,
HYDO-SEELUBRICANTS
10
RETRACTEDARMCYLINDERANDBUCKETONGROUND(A)
OR
16
ENGINEOILLEVEL
1
CHECK(A)
EO-SEELUBRICANTS
DAILY
20
ENGINECOOLANTLEVEL
1
COOLANTLEVELTOBEABOVE"MINCOLD"MARKWHENENGINEISCOLD
PROPERCOOLANT(A)
50
5
FUELTANKSUMP
1
DRAINWATERANDSEDIMENT(A)
12
WATERSEPARATOR
1
DRAINWATER
ORWEEKLY
29
WORKINGTOOLPIVOTS
4
GREASE-UNTILITESCAPESATJOINTS-FORBREAK-IN,GREASEEVERY4HOURS
MPGM-SEELUBRICANTS
FORFIRST20HOURS,EVERY10HOURSDURINGFIRST30-100HOURS. GREASE
100
DAILYWHENWORKINGINWATER
3
SWINGGEARBOXOILLEVEL
1
CHECKDIPSTICK
6
HYDRAULICTANKSUMP
1
DRAINWATERSEDIMENT(A)
10
ENGINEOILFILTER
1
REPLACE(A)(C)
JDFILTER
12
DOSERELEMENT
1
REPLACE(A)
JDELEMENT
250
14
PUMPDRIVEGEARBOX
1
CHECKDIPSTICK
EO-SEELUBRICANTS
16
ENGINEOIL
1
DRAINANDREFILL
EO-SEELUBRICANTS
19
A/CBELT
1
CHECKANDADJUST
20
RADIATORCOOLANTLEVEL
1
CHECK-LEVELINBOTTLEBETWEEN"MAXCOLD"AND"MINCOLD"MARKS(A)
PROPERCOOLANT(A)
21
BATTERYWATERLEVEL
2
CHECK-TOBOTTOMOFFILLERNECK-CLEANANDTIGHTENTERMINALS
DISTILLEDWATER
22
TRAVELGEARBOXOILLEVEL
2
CHECK-REMOVEPLUG
MPL-SEELUBRICANTS
24
AIRCLEANER
1
CLEANELEMENT
1
FRONTENDPINJOINTS
16
GREASE-UNTILITESCAPESATJOINTS-FORBREAK-IN,GREASEEVERY4HOURSFOR
MPGM-SEELUBRICANTS
FIRST20HOURS,EVERY10HOURSDURINGFIRST30-100HOURSANDAT250HOURS.
GREASEDAILYWHENWORKINGINWATER
2
SWINGBEARINGGEAR
1
GREASE-ADD1LB.[0.5Kg](A)(D)
10
ENGINEOILFILTER
1
REPLACE(A)(C)
JDFILTER
500
12
WATERSEPARATORFILTER
1
REPLACE(A)
JDFILTER
13
FUELFILTER
1
REPLACE-500HOURSORASREQUIRED(A)
JDFILTER
16
ENGINEOIL
1
DRAINANDREFILL(B)(C)
EO-SEELUBRICANTS
18
AIRINTAKEHOSES
2
CHECKFORCRACKSANDLOOSECONNECTIONS(A)
25
FRESHAIRFILTER
1
CLEANELEMENT;CHANGEEVERY6CLEANINGS
JDFILTER
27
CABRECIRCULATINGAIRFILTER
1
CLEANELEMENT;CHANGEEVERY6CLEANINGS
JDFILTER
28
SWINGBEARING
2
GREASE- 8SHOTSEACH-EVERY45FORONEREVOLUTION(A)
MPGM-SEELUBRICANTS
3
SWINGGEARBOXOIL
1
DRAINANDREFILL(A)
MPL-SEELUBRICANTS
9
HYDRAULICOILFILTER
1
REPLACE(A)
JDFILTER
21
11
PILOTCONTROLOILFILTER
1
REPLACE(A)
JDFILTER
1000
14
PUMPDRIVEGEARBOX
1
DRAINANDREFILL
EO-SEELUBRICANTS
20
15
ENGINECRANKCASEVENTTUBE
1
REMOVEANDCLEAN(A)
19
SERPENTINEBELT
1
INSPECTANDREPLACEASNECESSARY
24
AIRCLEANER
1
REPLACEELEMENTSANDDUSTVALVE
JDFILTERANDVALVE
8
HYDRAULICSYSTEMOIL
1
DRAINANDREFILLEVERY2000HOURS.CLEANSUCTIONSCREEN(A)
HYDO-SEELUBRICANTS
2000
17
ENGINEVALVELASH
1
REFERTOSERVICEMANUAL
20
RADIATOR
1
DRAIN,FLUSHANDREFILLWITHPROPERCOOLANT. FILLRADIATOR,FILLBOTTLE
PROPERCOOLANT(A)
TOABOVE"MINCOLD"MARKWHENENGINEISCOLD(A)
22
TRAVELGEARBOXOIL
2
DRAINANDREFILLEACH(A)
MPL-SEELUBRICANTS
(A) SEEOPERATOR'SMANUAL.
DRAINANDREFILLCAPACITIES
(B) FORBREAKINORREBUILD,SEEOPERATOR'SMANUAL.
ITEM
METRIC
(C) USEOFJP8JETFUELORDIESELFUELWITHSULFURCONTENTGREATERTHAN
U.S.MEASURE
2000PPM[0.20%]WILLREDUCETHEENGINEOILANDFILTERCHANGE
132GAL
FUELTANK
500L
INTERVALTO250HOURSWITHPREMIUMOILS.
31.6QT
COOLINGSYSTEM
29.9L
(D) DRAINWATERFROMGREASESUMPWHENINWATERABOVE
26QT
ENGINECRANKCASE
24.6L
TRACK.
(6.5GAL)
(INCLUDINGFILTER)
39GAL
HYDRAULICRESERVOIR
147.6L
1
10 11 12 13
4
5
6
2
3
7
9
8
63.4GAL
HYDRAULICSYSTEM
240L
SWINGBEARINGGEAR
22LB
10Kg
7.5QT
SWINGGEARREDUCTION
7L
14
6.2L
6.5QT
TRAVELGEARBOX(EACH)
1.1L
1.2QT
PUMPDRIVEGEARBOX
15
16
20
17
18
19
20
29
28
25 24 23 22
21
27 26
AIRTEMPERATURERANGEDURINGFILLPERIOD
-40
-22
-4
14
32
50
68
86
104
122
F
RECOMMENDEDLUBRICANTS
C
-40
-30
-20
-10
0
10
20
30
40
50
[EO]ENGINEOIL
SAE15W40
USE JOHNDEEREPLUS50
SAE10W30
ENGINEOILSMEETING: MILITARYSPECIFICATIONSMIL-PRF-2104
SAE5W30
VISCOSITYGRADESAE15W40ISPREFERRED
(1)- MAYUSEMIL-PRF-46167ARCTICOIL
SAE0W40
BUTDRAININTERVALISREDUCEDTOONE-HALFOFNORMAL
SAE30
(1)ARCTICOIL
[HYDO]HYDRAULICOIL
SAE10W30
2000HOURCHANGEINTERVAL
SAE5W30
FACTORYFILLEDWITHJDPLUS5010W30
MEETINGMILITARYSPECIFICATIONSMIL-PRF-2104
SAE15W40
MEETINGMILITARYSPECIFICATIONSARTICMIL-PRF-46167
MIL-46167
MEETINGMILITARYSPECIFICATIONSBIOBASEDMIL-PRF-32073
MIL-32073-GR1
MIL-32073-GR5
SAE90:85W140
[MPL]MULTIPURPOSELUBRICANT
SAE80W90
JOHNDEEREAPIGL-5GEAROIL
USE
SAE75W
OILSMEETINGAPIGL-5ORMILITARYSPECIFICATIONS
ARCTICOIL
MIL-L-2105BORMIL-L-2105C
[MPGM]MULTIPURPOSEGREASEWITHMOLYBDENUMDISULFIDE
NLGINO.2
USE JOHNDEEREMOLYHIGH-TEMPERATUREEXTREME
J.D.HIGHTEMP/EP
PRESSURE(EP)GREASE
NLGINO.0OR1
SAEMULTIPURPOSEEPGREASECONTAINING3TO5%
ARCTICGREASE
MOLYBDENUMDISULFIDE
21
22
21
20
HYEX01145
Figure 72. LABELS AND DECALS (Sheet 2 of 3)
0002-155