TM 5-2420-230-24-2
Section 1 - Cylinder Block - Group 1
B Series Shop Manual
Page 1-1
Section 1 - Cylinder Block - Group 1
Section Contents
Page
Balancer - Assembly ........................................................................................................................................ 1-51
Balancer - Disassembly ................................................................................................................................... 1-48
Camshaft - Cleaning ........................................................................................................................................ 1-29
Camshaft and Gear - Inspection...................................................................................................................... 1-29
Camshaft Lobe Edge Deterioration (Breakdown) Criteria ................................................................................ 1-31
Camshaft Lobe Pitting Reuse Criteria............................................................................................................ 1-30
Camshaft Bushing - Installation ...................................................................................................................... 1-23
Camshaft Capscrew - Installation .................................................................................................................... 1-38
Camshaft Expansion Plug - Installation .......................................................................................................... 1-22
Camshaft Gear - Replacement.........................................................................................................................
1-34
Camshaft Gear - Installation (Heated Gear Method) .......................................................................................
1-34
Camshaft Gear - Installation (With Special Tool 3823589) ..............................................................................
1-36
Camshaft Gear - Removal .............................................................................................................................
1-34
Connecting Rod - Inspection........................................................................................................................... 1-44
Crankshaft - Cleaning ...................................................................................................................................... 1-26
Crankshaft - Inspection ................................................................................................................................... 1-26
Crankshaft Gear - Replacement ...................................................................................................................... 1-27
Cylinder Block - Cleaning ................................................................................................................................ 1-12
Cylinder Block - De-Glazing............................................................................................................................. 1-17
Cylinder Block - Disassembly .......................................................................................................................... 1-10
Cylinder Block - Exploded View ........................................................................................................................ 1-4
Cylinder Block - General Information................................................................................................................
1-7
Camshaft: .......................................................................................................................................................
1-7
Crankshaft:......................................................................................................................................................
1-7
Cylinder Block .................................................................................................................................................
1-7
Oil Seals .........................................................................................................................................................
1-7
Pistons ............................................................................................................................................................
1-7
Vibration Damper ............................................................................................................................................
1-7
Cylinder Block - Inspection ............................................................................................................................. 1-15
Cylinder Block - Precheck Before Disassembly .............................................................................................. 1-10
Cylinder Block - Service Tools .......................................................................................................................... 1-8
Cylinder Block - Storing .................................................................................................................................. 1-25
Cylinder Block Group Inspection Checklist ...................................................................................................... 1-9
Data Plate - Replacement ................................................................................................................................ 1-59
Dipstick Tube - Replacement ........................................................................................................................... 1-25
Expansion and Pipe Plug - Installation ........................................................................................................... 1-20
Fuel Pump Stud - Replacement....................................................................................................................... 1-58
Gear Housing - Disassembly .......................................................................................................................... 1-58
Gear Housing and Timing Pin Assembly - Inspection .................................................................................... 1-57
Piston and Connecting Rod - Assembly ......................................................................................................... 1-45
Piston and Connecting Rod - Disassembly ..................................................................................................... 1-41
Piston Inspection ............................................................................................................................................. 1-42
Piston Pin - Inspection .................................................................................................................................... 1-43
Piston, Pin and Connecting Rod - Cleaning .................................................................................................... 1-41
L-204
