TM 5-2420-230-24-2
Index
Page 1
About the Manual...................................................................... i-1
Air Intake System - Torque Values ........................................ V-32
Acronyms and Abbreviations .................................................... i-4
Aftercooler ............................................................................ V-32
Additional Service Literature ................................................... L-1
Air Crossover ........................................................................ V-32
AFC Air Tube ............................................................................ 6-2
Air Intake Manifold ................................................................ V-32
Inspect for Reuse.................................................................... 6-2
Air Intake Manifold Heater..................................................... V-33
Install ...................................................................................... 6-2
Air Leaks, Air Intake and Exhaust Systems ........................... V-32
Remove .................................................................................. 6-2
Turbocharger ........................................................................ V-32
AFC Assembly.......................................................................... 5-9
Turbocharger Oil Drain Line .................................................. V-33
General Information ............................................................... 5-9
Turbocharger Oil Supply Line................................................ V-33
Aftercooler............................................................................ 10-15
Turbocharger Radial Bearing Clearance ................................ V-33
Clean .................................................................................. 10-15
Turbocharger Turbine Seal Leaks .......................................... V-33
Fill ....................................................................................... 10-16
Turbocharger Wastegate Actuator.......................................... V-33
Install .................................................................................. 10-16
Air Leaks, Air Intake and Exhaust Systems ......................... 10-19
Preparatory.......................................................................... 10-15
Initial Check ........................................................................ 10-19
Remove ............................................................................... 10-15
Air Leaks, Compressed Air System ..................................... 12-21
Air Compressor Carbon Buildup............................................ 12-9
Leak Test............................................................................. 12-21
Initial Check .......................................................................... 12-9
Alternator ............................................................................. 13-12
Air Compressor Coolant Lines............................................. 12-10
Initial Check ........................................................................ 13-12
Install .................................................................................. 12-10
Install .................................................................................. 13-17
Remove ............................................................................... 12-10
Preparatory ......................................................................... 13-15
Air Compressor Cylinder Head (Holset QE Models).......... 12-35
Remove............................................................................... 13-15
Assemble ............................................................................ 12-43
Test ..................................................................................... 13-16
Clean .................................................................................. 12-40
Alternator Bracket ................................................................ 13-18
Disassemble........................................................................ 12-37
Install .................................................................................. 13-18
General Information ............................................................ 12-35
Remove............................................................................... 13-18
Inspect for Reuse ................................................................ 12-40
Alternator Pulley .................................................................. 13-18
Air Compressor Cylinder Head (Holset SS191 Model) ...... 12-22
Install .................................................................................. 13-19
Assemble ............................................................................ 12-30
Preparatory ......................................................................... 13-18
Clean .................................................................................. 12-25
Remove............................................................................... 13-18
Disassemble........................................................................ 12-23
Batteries ............................................................................... 13-19
Inspect for Reuse ................................................................ 12-26
Initial Check ........................................................................ 13-19
Install .................................................................................. 12-33
Battery Cables and Connections ......................................... 13-23
Preparatory ......................................................................... 12-22
Initial Check ........................................................................ 13-23
Remove............................................................................... 12-22
Bearings, Connecting Rod....................................................... 1-5
Air Compressor Pin Bore Wear ............................................ 12-11
Clean ...................................................................................... 1-8
Initial Check ........................................................................ 12-11
General Information ............................................................... 1-5
Air Compressor Unloader and Valve Assembly................... 12-14
Inspect for Reuse.................................................................... 1-8
Clean .................................................................................. 12-15
Install ...................................................................................... 1-9
Initial Check ........................................................................ 12-14
Preparatory ............................................................................. 1-6
Inspect for Reuse ................................................................ 12-15
Remove .................................................................................. 1-6
Install .................................................................................. 12-16
Bearings, Main ....................................................................... 1-12
Remove............................................................................... 12-14
Clean .................................................................................... 1-15
Air Crossover ........................................................................ 10-16
General Information ............................................................. 1-12
Inspect for Reuse ................................................................ 10-17
Inspect for Reuse.................................................................. 1-15
Install .................................................................................. 10-17
Install .................................................................................... 1-17
Remove ............................................................................... 10-16
Measure................................................................................ 1-16
Air Governor (Air Compressor Pumps Continuously) ......... 12-19
Preparatory ........................................................................... 1-13
Test ..................................................................................... 12-19
Remove ................................................................................ 1-13
Air Governor (Air Compressor Will Not Pump).................... 12-18
Cam Followers/Tappets - General Information ........................ 4-2
Test ..................................................................................... 12-18
Cam Followers/Tappets - Specifications ............................... V-13
Air in Fuel ................................................................................ 6-3
Tappet................................................................................... V-13
General Information ............................................................... 6-3
Cam Followers/Tappets - Torque Values................................ V-14
Measure.................................................................................. 6-4
Push Rods or Tubes ............................................................. V-14
Test ......................................................................................... 6-5
Camshaft ................................................................................ 1-20
Air Intake Manifold ............................................................... 10-17
Clean .................................................................................... 1-24
Clean .................................................................................. 10-18
General Information ............................................................. 1-20
Inspect for Reuse ................................................................ 10-18
Inspect for Reuse.................................................................. 1-24
Install .................................................................................. 10-18
Install .................................................................................... 1-31
Preparatory.......................................................................... 10-17
Preparatory ........................................................................... 1-22
Remove ............................................................................... 10-18
Remove ................................................................................ 1-22
Air Intake Manifold Heater.................................................... 10-52
Camshaft Bushings ................................................................ 1-34
General Information ............................................................ 10-52
Initial Check .......................................................................... 1-34
Install .................................................................................. 10-64
Install .................................................................................... 1-35
Maintenance Check ............................................................. 10-61
Measure................................................................................ 1-36
Remove ............................................................................... 10-63
Remove ................................................................................ 1-34
Air Intake Restriction ........................................................... 10-26
Camshaft Gear (Camshaft Removed) .................................... 1-36
General Information ............................................................ 10-26
Clean .................................................................................... 1-37
Measure .............................................................................. 10-27
Inspect for Reuse.................................................................. 1-37
Air Intake System - General Information.............................. 10-14
Install .................................................................................... 1-38
Air Intake System - Specifications ........................................ V-30
Preparatory ........................................................................... 1-36
Air Intake Restriction............................................................. V-30
Remove ................................................................................ 1-36
Charge-Air Cooler (CAC) ....................................................... V-30
Capscrew Markings and Torque Values................................. V-70
Turbocharger ........................................................................ V-30
Capscrew Markings and Torque Values - Metric ................... V-71
Turbocharger Axial Clearance ............................................... V-30
Capscrew Markings and Torque Values - U.S. Customary .... V-72
Turbocharger Radial Bearing Clearance ................................ V-30
Charge-Air Cooler (CAC) ...................................................... 10-22
Turbocharger Turbine Seal Leaks .......................................... V-31
Clean .................................................................................. 10-22
Turbocharger Wastegate Actuator.......................................... V-31
General Information ............................................................ 10-22
L-1453
