TM 5-2420-230-24-2
Index
Page 2
Test ....................................................................................... 1-44
Inspect for Reuse ................................................................ 10-23
Coolant Heater ......................................................................... 8-6
Leak Test ............................................................................. 10-24
Clean ...................................................................................... 8-7
Pressure Test....................................................................... 10-24
General Information ............................................................... 8-6
Temperature Differential Test................................................ 10-25
Install ...................................................................................... 8-8
Cold Start Timing Advance System (KSB) Pump Mounted . 5-100
Maintenance Check ................................................................ 8-7
Assemble............................................................................. 5-107
Preparatory ............................................................................. 8-7
Clean .................................................................................. 5-106
Remove .................................................................................. 8-7
Disassemble........................................................................ 5-106
Coolant Temperature Sensor, OEM........................................ 8-57
General Information ............................................................ 5-100
Inspect for Reuse.................................................................. 8-57
Resistance Check................................................................ 5-103
Install .................................................................................... 8-58
Electrical Solenoid Style .................................................. 5-104
Preparatory ........................................................................... 8-57
Wax-Motor Style ............................................................... 5-103
Remove ................................................................................ 8-57
Test ..................................................................................... 5-106
Coolant Thermostat ................................................................. 8-9
Cold Start Timing Advance System (KSB) Remote ............... 5-86
Clean .................................................................................... 8-12
Assemble .............................................................................. 5-91
General Information ............................................................... 8-9
Clean .................................................................................... 5-90
Inspect for Reuse.................................................................. 8-12
Disassemble ......................................................................... 5-89
Install .................................................................................... 8-13
General Information ............................................................. 5-86
Preparatory............................................................................ 8-11
Resistance Check ................................................................. 5-92
Remove ................................................................................. 8-11
Test ....................................................................................... 5-91
Test ....................................................................................... 8-12
Cold Start Timing Advance System (KSB) Temperature
Coolant Thermostat Housing................................................. 8-14
Switch..................................................................................... 5-98
General Information ............................................................. 8-14
Install .................................................................................. 5-100
Cooling System ...................................................................... 8-14
Remove ................................................................................ 5-98
Clean .................................................................................... 8-16
Test ....................................................................................... 5-99
Drain ..................................................................................... 8-15
Electrical Solenoid Style .................................................... 5-99
Fill......................................................................................... 8-18
Wax-Motor Style ................................................................ 5-99
Initial Check .......................................................................... 8-14
Complete Engine - General Information.................................. 0-2
Pressure Test ........................................................................ 8-17
Component Manufacturers' Addresses .................................. M-1
Cooling System - Air or Combustion Gas Test...................... 8-19
Air Compressors .................................................................... M-1
Combustion Gas Leak ...................................................... 8-21
Air Cylinders .......................................................................... M-1
Overflow Method ............................................................... 8-19
Air Heaters............................................................................. M-1
Cooling System - General Information .................................... 8-2
Air Starting Motors ................................................................. M-1
Cooling System - Specifications ........................................... V-27
Alternators ............................................................................. M-1
Coolant Temperature Sensor, OEM ....................................... V-27
Auxiliary Brakes ..................................................................... M-1
Coolant Thermostat .............................................................. V-27
Belts ...................................................................................... M-1
Radiator Shutter Assembly.................................................... V-27
Catalytic Converters ............................................................... M-1
Water Pump.......................................................................... V-27
Clutches ................................................................................ M-1
Cooling System - Torque Values ........................................... V-28
Coolant Heaters ..................................................................... M-2
Coolant Heater ..................................................................... V-28
Coolant Level Switches .......................................................... M-1
Coolant Temperature Sensor, OEM ....................................... V-29
Drive Plates ........................................................................... M-2
Coolant Thermostat .............................................................. V-28
Electric Starting Motors .......................................................... M-2
Fan Clutch, Electric .............................................................. V-28
Electronic Switches ................................................................ M-2
Fan, Cooling ......................................................................... V-28
Engine Protection Controls..................................................... M-2
Fan Spacer and Pulley.......................................................... V-28
Fan Clutches.......................................................................... M-2
Sea Water Heat Exchanger................................................... V-28
Fans....................................................................................... M-2
Cooling System Diagnostics.................................................. 8-25
Fault Lamps ........................................................................... M-2
General Information ............................................................. 8-25
Filters..................................................................................... M-2
Crankcase Blowby, Measure ................................................ 14-27
Flexplates .............................................................................. M-2
Measure .............................................................................. 14-27
Fuel Coolers .......................................................................... M-2
Crankcase Breather Tube ....................................................... 3-13
Fuel Pumps ........................................................................... M-2
Clean .................................................................................... 3-14
Fuel Warmers ........................................................................ M-2
Inspect for Reuse.................................................................. 3-14
Gauges .................................................................................. M-3
Install .................................................................................... 3-14
Governors .............................................................................. M-3
Remove ................................................................................ 3-13
Heat Sleeves.......................................................................... M-3
Crankshaft .............................................................................. 1-45
Hydraulic and Power Steering Pumps .................................... M-3
Clean .................................................................................... 1-48
In-Line Connectors ................................................................. M-3
General Information ............................................................. 1-45
Oil Heaters............................................................................. M-3
Inspect for Reuse.................................................................. 1-48
Prelubrication Systems........................................................... M-3
Install .................................................................................... 1-50
Radiators ............................................................................... M-3
Preparatory ........................................................................... 1-46
Throttle Assemblies................................................................ M-3
Remove ................................................................................ 1-47
Torque Converters .................................................................. M-3
Rotation Check ..................................................................... 1-53
Compressed Air System - General Information..................... 12-3
Crankshaft Gear, Front (Crankshaft Installed) ....................... 1-54
Compressed Air System - Specifications.............................. V-36
General Information ............................................................. 1-54
Air Compressor Cylinder Head (Holset QE Models)............. V-37
Crankshaft Seal, Front ........................................................... 1-54
Air Compressor Cylinder Head (Holset SS191 Model) ......... V-36
Clean .................................................................................... 1-55
Compressed Air System - Torque Values .............................. V-38
General Information ............................................................. 1-54
Air Compressor Coolant Lines .............................................. V-38
Inspect for Reuse.................................................................. 1-55
Air Compressor Cylinder Head (Holset QE Models)............. V-39
Install .................................................................................... 1-56
Air Compressor Cylinder Head (Holset SS191 Model) ......... V-38
Remove ................................................................................ 1-54
Air Compressor Unloader and Valve Assembly...................... V-38
Connecting Rod ..................................................................... 1-40
Crankshaft Seal, Rear ............................................................ 1-57
Clean .................................................................................... 1-41
Clean .................................................................................... 1-58
Inspect for Reuse .................................................................. 1-41
Install .................................................................................... 1-58
Install .................................................................................... 1-44
Preparatory ........................................................................... 1-57
Preparatory ........................................................................... 1-40
Remove ................................................................................ 1-58
Remove................................................................................. 1-41
Crankshaft Wear Sleeve, Front .............................................. 1-59
L-1454
