TM 5-2420-230-24-2
Index
Page 6
Radiator Shutter Assembly .................................................... 8-43
Clean ...................................................................................... 4-7
General Information ............................................................. 8-43
Inspect for Reuse.................................................................... 4-7
Rocker Lever ............................................................................ 3-6
Install ...................................................................................... 4-8
Assemble .............................................................................. 3-10
Preparatory ............................................................................. 4-5
Clean ...................................................................................... 3-8
Remove .................................................................................. 4-5
Disassemble ........................................................................... 3-7
Timing Pin Housing ............................................................... 1-90
Inspect for Reuse.................................................................... 3-9
Install .................................................................................... 1-90
Install .................................................................................... 3-11
Preparatory ........................................................................... 1-90
Measure.................................................................................. 3-9
Remove ................................................................................ 1-90
Remove .................................................................................. 3-6
Troubleshooting Procedures and Techniques....................... TS-1
Rocker Lever Cover ................................................................ 3-12
Troubleshooting Symptoms Charts....................................... TS-2
Clean .................................................................................... 3-13
Air Compressor Air Pressure Rises Slowly ............................ TS-3
Inspect for Reuse.................................................................. 3-13
Air Compressor Cycles Frequently ........................................ TS-4
Install .................................................................................... 3-13
Air Compressor Noise is Excessive ....................................... TS-5
Remove ................................................................................ 3-12
Air Compressor Pumping Excess Lubricating Oil into the
Rocker Levers - Specifications .............................................. V-11
Air System ............................................................................ TS-7
Air Compressor Will Not Maintain Adequate Air Pressure
Overhead Set ........................................................................ V-11
(Not Pumping Continuously) ................................................. TS-9
Rocker Lever ......................................................................... V-11
Air Compressor Will Not Pump Air ...................................... TS-10
Rocker Levers - Torque Values .............................................. V-12
Air Compressor Will Not Stop Pumping ............................... TS-11
Rocker Lever Cover .............................................................. V-12
Alternator Not Charging or Insufficient Charging ................. TS-12
Sea Water Heat Exchanger .................................................... 8-44
Alternator Overcharging ...................................................... TS-13
Flush..................................................................................... 8-44
Coolant Contamination........................................................ TS-14
Sea Water Pump..................................................................... 8-50
Coolant in the Lubricating Oil.............................................. TS-23
Assemble .............................................................................. 8-53
Coolant Loss....................................................................... TS-15
Clean .................................................................................... 8-52
Coolant Temperature Above Normal Gradual Overheat..... TS-17
Disassemble ......................................................................... 8-52
Coolant Temperature is Above Normal Sudden Overheat . TS-20
General Information ............................................................. 8-50
Coolant Temperature is Below Normal................................. TS-22
Inspect .................................................................................. 8-51
Crankcase Gases (Blowby) Excessive ................................. TS-24
Service Literature Ordering Location ...................................... L-2
Engine Acceleration or Response Poor ............................... TS-25
Service Tools .......................................................................... 10-1
Engine Difficult to Start or Will Not Start (Exhaust Smoke) .. TS-29
Air Intake System .................................................................. 10-1
Engine Difficult to Start or Will Not Start (No Exhaust
Cam Followers/Tappets............................................................ 4-1
Smoke) ............................................................................... TS-32
Compressed Air System ........................................................ 12-1
Engine Noise Excessive...................................................... TS-34
Cooling System....................................................................... 8-1
Engine Noise Excessive -- Combustion Knocks ................. TS-37
Cylinder Block......................................................................... 1-1
Engine Noise Excessive -- Connecting Rod ....................... TS-38
Cylinder Head ......................................................................... 2-1
Engine Noise Excessive -- Main Bearing............................ TS-39
Electrical Equipment ............................................................. 13-1
Engine Noise Excessive -- Piston....................................... TS-40
Engine Disassembly and Assembly ......................................... 0-1
Engine Noise Excessive -- Turbocharger ............................ TS-41
Engine Testing ...................................................................... 14-1
Engine Power Output Low................................................... TS-42
Exhaust System..................................................................... 11-1
Engine Runs Rough at Idle ................................................. TS-46
Fuel System ............................................................................ 5-1
Engine Runs Rough or Misfires .......................................... TS-48
Injectors and Fuel Lines .......................................................... 6-1
Engine Speed Surges at Low or High Idle........................... TS-50
Lubricating Oil System ............................................................ 7-1
Engine Starts But Will Not Keep Running ........................... TS-52
Miscellaneous ....................................................................... 17-1
Engine Vibration Excessive ................................................. TS-54
Mounting Adaptations............................................................ 16-1
Engine Will Not Crank or Cranks Slowly.............................. TS-56
Rocker Levers ......................................................................... 3-1
Engine Will Not Reach High Idle......................................... TS-58
Specifications......................................................................... 10-7
Engine Will Not Shut Off..................................................... TS-60
Air Intake System ............................................. 10-7 , V-53 , E-12
Excessive Noise .................................................................. TS-61
Batteries (Specific Gravity) ............................. 13-10 , V-66 , E-25
Fuel Consumption Excessive .............................................. TS-62
Compressed Air System .................................. 12-7 , V-62 , E-21
Fuel in the Lubricating Oil................................................... TS-65
Cooling System .................................................. 8-4 , V-51 , E-10
Fuel Knock ......................................................................... TS-64
Electrical System ............................................. 13-8 , V-64 , E-23
Fuel or Lubricating Oil Leaking From Exhaust Manifold ...... TS-66
Engine Testing ................................................. 14-3 , V-66 , E-25
Lubricating Oil Consumption Excessive............................... TS-67
Exhaust System ............................................... 11-5 , V-60 , E-19
Lubricating Oil Contaminated .............................................. TS-68
Fuel System ........................................................ 5-6 , V-47 , E-6
Lubricating Oil Pressure High ............................................. TS-69
General Specifications ................................................. V-45 , E-4
Lubricating Oil Pressure Low............................................... TS-70
Lubricating Oil System ........................................ 7-6 , V-49 , E-8
Lubricating Oil Sludge in the Crankcase Excessive ............. TS-72
Speed Droop Governor .......................................................... 5-94
Lubricating Oil Temperature Above Specification ................. TS-73
Adjust ................................................................................... 5-94
Lubricating or Transmission Oil in the Coolant .................... TS-74
Starter Magnetic Switch....................................................... 13-24
Smoke, Black -- Excessive ................................................. TS-75
Initial Check ........................................................................ 13-24
Smoke, White -- Excessive................................................. TS-77
Resistance Check ............................................................... 13-25
Turbocharger ........................................................................ 10-29
Voltage Check ..................................................................... 13-26
Clean .................................................................................. 10-33
Starter Solenoid ................................................................... 13-28
General Information ............................................................ 10-29
Initial Check ........................................................................ 13-28
Inspect for Reuse ................................................................ 10-33
Voltage Check ..................................................................... 13-29
Install .................................................................................. 10-35
Starter Switch....................................................................... 13-27
Measure .............................................................................. 10-34
Initial Check ........................................................................ 13-27
Remove ............................................................................... 10-31
Starting Motor ...................................................................... 13-34
Turbocharger Axial Clearance .............................................. 10-37
Install .................................................................................. 13-36
Measure .............................................................................. 10-37
Preparatory ......................................................................... 13-34
Remove............................................................................... 13-34
Turbocharger Blade Damage................................................ 10-38
Rotation Check.................................................................... 13-37
Inspect for Reuse ................................................................ 10-38
Test ..................................................................................... 13-35
Turbocharger Compressor Seal Leaks ................................. 10-39
Leak Test ............................................................................. 10-39
Symbols .................................................................................... i-2
Turbocharger Oil Drain Line ................................................. 10-40
Tap-Drill Chart - U.S. Customary and Metric......................... V-76
Clean .................................................................................. 10-40
Tappet....................................................................................... 4-5
L-1458
