TM 5-2420-230-24-2
Index
Page 3
Engine Component Torque Values ........................................ V-69
Clean .................................................................................... 1-60
Engine Dataplate .................................................................. 1-108
Inspect for Reuse .................................................................. 1-61
Install .................................................................................. 1-108
Install .................................................................................... 1-61
Remove ............................................................................... 1-108
Preparatory ........................................................................... 1-59
Engine Diagrams.................................................................... E-27
Remove ................................................................................ 1-60
Engine Views ....................................................................... E-27
Crankshaft Wear Sleeve, Rear .............................................. 1-109
Engine Fuel Heater, Electric .................................................... 5-9
Clean ................................................................................... 1-111
Initial Check ............................................................................ 5-9
General Information ............................................................ 1-109
Install .................................................................................... 5-10
Inspect for Reuse................................................................. 1-111
Remove .................................................................................. 5-9
Install................................................................................... 1-112
Engine Identification ............................................................... E-1
Preparatory.......................................................................... 1-109
Cummins Engine Nomenclature ............................................ E-2
Remove ............................................................................... 1-110
Engine Dataplate ................................................................... E-1
Cup Plug................................................................................. 17-2
Fuel Injection Pump Dataplate ............................................... E-3
Clean .................................................................................... 17-2
General Information ............................................................... E-1
Inspect for Reuse.................................................................. 17-2
Engine Installation ................................................................... 0-5
Install .................................................................................... 17-3
Engine Mounts ..................................................................... 16-23
Remove ................................................................................ 17-2
Inspect for Reuse ................................................................ 16-23
Cylinder Block........................................................................ 1-63
Engine Oil Heater..................................................................... 7-8
Assemble .............................................................................. 1-67
Install ...................................................................................... 7-8
Clean .................................................................................... 1-66
Preparatory ............................................................................. 7-8
Disassemble ......................................................................... 1-65
Remove .................................................................................. 7-8
General Information ............................................................. 1-63
Engine Painting ........................................................................ 0-9
Inspect for Reuse.................................................................. 1-67
Engine Removal ....................................................................... 0-2
Preparatory ........................................................................... 1-65
Engine Run-in (Chassis Dynamometer)................................. 14-9
Cylinder Block - Specifications ............................................... V-1
Test ....................................................................................... 14-9
Bearings, Connecting Rod ...................................................... V-1
Engine Run-in (Engine Dynamometer) ................................ 14-18
Bearings, Main ....................................................................... V-1
Test ..................................................................................... 14-18
Camshaft ................................................................................ V-1
Engine Run-in (Without Dynamometer) ............................... 14-10
Camshaft Bushings ................................................................ V-2
Test ..................................................................................... 14-10
Connecting Rod...................................................................... V-2
Off-Highway Applications ................................................. 14-11
Crankshaft .............................................................................. V-3
On-Highway Applications ................................................. 14-10
Piston ..................................................................................... V-4
Engine Support Bracket, Front .............................................. 16-3
Piston and Connecting Rod Assembly .................................... V-5
Clean .................................................................................... 16-3
Piston Rings ........................................................................... V-4
Inspect for Reuse.................................................................. 16-3
Vibration Damper.................................................................... V-5
Install .................................................................................... 16-4
Cylinder Block - Torque Values ............................................... V-6
Remove ................................................................................ 16-3
Bearings, Connecting Rod ...................................................... V-6
Engine Support Bracket, Rear ............................................... 16-4
Bearings, Main ....................................................................... V-6
Clean .................................................................................... 16-5
Camshaft ................................................................................ V-6
Inspect for Reuse.................................................................. 16-5
Camshaft Gear (Camshaft Removed)...................................... V-6
Install .................................................................................... 16-5
Connecting Rod...................................................................... V-6
Remove ................................................................................ 16-4
Crankshaft .............................................................................. V-6
Engine Testing - General Information.................................... 14-3
Crankshaft Seal, Front ............................................................ V-7
Engine Testing - Specifications ............................................. V-41
Crankshaft Seal, Rear............................................................. V-7
Engine Testing (Chassis Dynamometer) ................................ V-41
Gear Cover, Front ................................................................... V-7
Engine Testing (Engine Dynamometer).................................. V-41
Gear Housing, Front ............................................................... V-7
Engine Testing (In Chassis)................................................... V-42
Piston and Connecting Rod Assembly .................................... V-8
Engine Testing (Chassis Dynamometer)................................ 14-4
Timing Pin Housing ................................................................ V-7
Setup .................................................................................... 14-4
Vibration Damper.................................................................... V-7
Test ....................................................................................... 14-6
Cylinder Head .......................................................................... 2-3
Engine Testing (Engine Dynamometer) ............................... 14-12
Clean ...................................................................................... 2-6
Setup .................................................................................. 14-12
Engine Noise Diagnostic Procedures - General Information ... 2-21
Engine Testing (In Chassis) ................................................. 14-22
Inspect for Reuse.................................................................... 2-8
Initial Check ........................................................................ 14-22
Install .................................................................................... 2-11
Test ..................................................................................... 14-24
Preparatory ............................................................................. 2-3
Exhaust Manifold, Dry ............................................................ 11-7
Remove .................................................................................. 2-5
Clean..................................................................................... 11-7
Cylinder Head - General Information....................................... 2-2
General Information .............................................................. 11-7
Cylinder Head And Valve Train........................................... 2-2
Inspect for Reuse .................................................................. 11-8
Cylinder Head - Specifications................................................ V-9
Install .................................................................................... 11-8
Valve, Cylinder Head .............................................................. V-9
Preparatory............................................................................ 11-7
Cylinder Head - Torque Values .............................................. V-10
Remove ................................................................................. 11-7
Cylinder Head ....................................................................... V-10
Exhaust Restriction ................................................................ 11-9
Valve, Cylinder Head............................................................. V-10
Measure ................................................................................ 11-9
Cylinder Head Gasket ............................................................ 2-29
Exhaust System - Specifications........................................... V-34
Install .................................................................................... 2-29
Exhaust Restriction............................................................... V-34
Remove ................................................................................ 2-29
Exhaust System - Torque Values ........................................... V-35
Drive Belt, Cooling Fan............................................................ 8-6
Exhaust Manifold, Dry........................................................... V-35
Inspect for Reuse.................................................................... 8-6
Expansion Plug ...................................................................... 17-5
Install ...................................................................................... 8-6
Clean .................................................................................... 17-5
Remove .................................................................................. 8-6
Install .................................................................................... 17-6
Drive Belt Tension.................................................................. V-68
Remove ................................................................................ 17-5
Electrical Equipment - General Information .......................... 13-2
Fan Belt Tensioner ................................................................. 8-58
Electrical Equipment - Torque Values ................................... V-40
Install .................................................................................... 8-59
Alternator Bracket ................................................................. V-40
Preparatory ........................................................................... 8-58
Alternator Pulley ................................................................... V-40
Remove ................................................................................ 8-58
Starting Motor ....................................................................... V-40
Fan Clutch, Electric................................................................ 8-32
Electronic Wiring Diagrams ................................................... 13-4
L-1455
