TM 5-2420-230-24-2
Index
Page 5
Install .................................................................................... 7-41
Steam Cleaning ...................................................................... i-7
Remove................................................................................. 7-41
General Repair Instructions...................................................... i-6
Lubricating Oil Pump ............................................................. 7-21
General Safety Instructions ...................................................... i-5
Inspect for Reuse.................................................................. 7-22
Important Safety Notice ........................................................... i-5
Install .................................................................................... 7-25
How to Use the Manual............................................................. i-1
Preparatory ........................................................................... 7-21
Hydraulic Pump Drive .............................................................. 9-1
Remove................................................................................. 7-21
Clean ...................................................................................... 9-1
Lubricating Oil Suction Tube (Block-Mounted)...................... 7-28
Inspect for Reuse.................................................................... 9-2
Clean .................................................................................... 7-29
Install ...................................................................................... 9-2
Fill......................................................................................... 7-30
Remove .................................................................................. 9-1
Inspect for Reuse.................................................................. 7-29
Hydraulic Pump Drive Gear and Shaft..................................... 9-3
Install .................................................................................... 7-29
Inspect for Reuse.................................................................... 9-3
Preparatory ........................................................................... 7-28
Illustrations ............................................................................... i-3
Remove ................................................................................ 7-28
Injector ................................................................................... 6-20
Lubricating Oil System - General Information ......................... 7-2
Assemble .............................................................................. 6-29
Lubricating Oil System - Specifications ................................ V-24
Clean .................................................................................... 6-24
Lubricating Oil Cooler ........................................................... V-24
Disassemble ......................................................................... 6-22
Lubricating Oil Pump ............................................................ V-24
General Information ............................................................. 6-20
Lubricating Oil System - Torque Values ................................ V-25
Inspect for Reuse.................................................................. 6-26
Engine Oil Heater ................................................................. V-25
Install .................................................................................... 6-30
Lubricating Oil Cooler ........................................................... V-25
Measure................................................................................ 6-26
Lubricating Oil Pan ............................................................... V-25
Preparatory ........................................................................... 6-21
Lubricating Oil Pressure Regulator (Main Rifle) ..................... V-25
Remove................................................................................. 6-21
Lubricating Oil Pressure Sensor, OEM .................................. V-26
Test ....................................................................................... 6-27
Lubricating Oil Suction Tube (Block-Mounted) ....................... V-25
Injector Protrusion ................................................................. 2-29
Lubricating Oil System Diagnostics ...................................... 7-36
General Information ............................................................. 2-29
General Information ............................................................. 7-36
Injector Supply Lines (High Pressure)................................... 6-34
Mounting Adaptations - Specifications ................................. V-43
Clean .................................................................................... 6-38
Mounting Adaptations - Torque Values ................................. V-44
General Information ............................................................. 6-34
Engine Support Bracket, Front .............................................. V-44
Initial Check .......................................................................... 6-36
Flywheel ............................................................................... V-44
Inspect for Reuse.................................................................. 6-38
Flywheel Housing ................................................................. V-44
Install .................................................................................... 6-39
Flywheel Ring Gear .............................................................. V-44
Remove ................................................................................ 6-36
Newton-Meter to Foot-Pound Conversion Chart ................... V-73
Injectors and Fuel Lines - Specifications.............................. V-21
Overhead Set ........................................................................... 3-2
Fuel Drain Line Restriction.................................................... V-21
Adjust ..................................................................................... 3-3
Fuel Inlet Restriction ............................................................. V-21
General Information ............................................................... 3-2
Injectors and Fuel Lines - Torque Values.............................. V-22
Pipe Plug ................................................................................ 17-3
AFC Air Tube ........................................................................ V-22
Clean .................................................................................... 17-4
Fuel Drain Line Restriction ................................................... V-22
Inspect for Reuse.................................................................. 17-4
Fuel Manifold (Drain) ............................................................ V-22
Install .................................................................................... 17-4
Fuel Supply Lines ................................................................. V-23
Remove ................................................................................ 17-3
Injector ................................................................................. V-23
Pipe Plug Torque Values ........................................................ V-75
Injector Supply Lines (High Pressure) ................................... V-23
Piston ..................................................................................... 1-78
Lubricating Oil Contamination ............................................... 7-31
Clean .................................................................................... 1-81
General Information .............................................................. 7-31
General Information ............................................................. 1-78
Lubricating Oil Cooler .............................................................. 7-8
Inspect for Reuse.................................................................. 1-82
Clean .................................................................................... 7-10
Install .................................................................................... 1-86
Install .................................................................................... 7-10
Preparatory ........................................................................... 1-79
Preparatory ............................................................................. 7-8
Remove ................................................................................ 1-80
Pressure Test ........................................................................ 7-10
Test ....................................................................................... 1-83
Remove .................................................................................. 7-9
Piston and Connecting Rod Assembly .................................. 1-95
Lubricating Oil Dipstick .......................................................... 7-11
Assemble .............................................................................. 1-99
Calibrate................................................................................ 7-11
Disassemble ......................................................................... 1-98
Lubricating Oil Dipstick Tube................................................. 7-12
General Information ............................................................. 1-95
Install .................................................................................... 7-12
Install .................................................................................. 1-103
Remove ................................................................................ 7-12
Remove ................................................................................ 1-96
Lubricating Oil Filter (Spin-On).............................................. 7-13
Piston Rings ........................................................................... 1-86
Install .................................................................................... 7-13
General Information ............................................................. 1-86
Remove ................................................................................ 7-13
Inspect for Reuse.................................................................. 1-86
Lubricating Oil Level .............................................................. 7-30
Install .................................................................................... 1-88
Initial Check .......................................................................... 7-30
Measure................................................................................ 1-87
Lubricating Oil Pan................................................................. 7-14
Push Rods or Tubes................................................................. 4-2
Clean .................................................................................... 7-16
Clean ...................................................................................... 4-3
Drain ..................................................................................... 7-15
Inspect for Reuse.................................................................... 4-3
Fill......................................................................................... 7-18
Install ...................................................................................... 4-4
General Information ............................................................. 7-14
Preparatory ............................................................................. 4-2
Inspect for Reuse.................................................................. 7-17
Remove .................................................................................. 4-3
Install .................................................................................... 7-17
Radiator .................................................................................. 8-40
Remove ................................................................................ 7-16
General Information ............................................................. 8-40
Lubricating Oil Pressure Regulator (Main Rifle) .................... 7-19
Initial Check .......................................................................... 8-40
Clean .................................................................................... 7-20
Inspect for Reuse.................................................................. 7-20
Radiator Hoses ....................................................................... 8-41
Install .................................................................................... 7-21
Inspect for Reuse .................................................................. 8-41
Preparatory ........................................................................... 7-19
Radiator Pressure Cap ........................................................... 8-41
Remove ................................................................................ 7-19
General Information .............................................................. 8-41
Lubricating Oil Pressure Sensor, OEM .................................. 7-41
Inspect for Reuse.................................................................. 8-42
Inspect for Reuse .................................................................. 7-41
Pressure Test ........................................................................ 8-43
L-1457
