TM 5-3805-281-24-2
Cylinder Head and Valves
COMPLETE FINAL ASSEMBLY ON EXHAUST
MANIFOLD SIDE OF ENGINE
NOTE: APPLY PT569 NEVER-SEEZ Compound or
equivalent to all turbocharger cap screws.
cap screws. Guide studs may be used to aid
assembly.
1. Install intake manifold (B) using new gaskets. Tighten
cap screws to 47 Nm (35 lb-ft).
2. Install a new sealing ring (A) in groove of rear exhaust
manifold (C).
Installing Intake and Exhaust Manifolds
3. Assemble front exhaust manifold (D) and rear exhaust
manifold.
4. Install exhaust manifold assembly using new gaskets
and guide studs. Tighten cap screws to 47 Nm (35
lb-ft).
5. Install turbocharger using a new metal gasket. Apply
PT569 NEVER-SEEZ Compound and tighten cap
screws to 24 Nm (18 lb-ft).
6. Connect turbocharger oil return pipe to turbocharger
using a new gasket. Tighten cap screws to 27 Nm
(20lb-ft).
Sealing Ring in Exhaust Manifold
7. Connect turbocharger oil inlet and tighten securely.
A--Sealing Ring
B--Intake Manifold
8. If engine oil was drained from crankcase, install new oil
C--Rear Exhaust Manifold
D--Front Exhaust Manifold
filter and fill with clean oil of correct grade and
viscosity. (See DIESEL ENGINE OIL in Group 02.)
9. Fill cooling system with clean coolant. (See ENGINE
COOLANT SPECIFICATIONS in Group 02.)
10. Perform engine break-in. (See PERFORM ENGINE
BREAK-IN, later in this group.)
NEVER-SEEZ is a trademark of Emhart Chemical Group.
RG,RG34710,1106
1923OCT971/1
