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Figure 2. Cooling Compartment Lower Access Cover Installation.
Figure 1. Headlight Removal.

Maintenance Manual For Hydraulic Excavator Type 1 With Hydraulic Thumb And Quick Latch -4 Page Navigation
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TM 5-3805-294-23-4
0592
FIELD MAINTENANCE
HEADLIGHT REPLACEMENT
INITIAL SETUP:
References
Tools and Special Tools
TM 5-3805-294-24P: Fig. 139 (Volume 5,
Tool Kit, General Mechanic's: Automotive (Volume
WP 0794)
5, WP 0796, Table 2, Item 119)
DA FORM 5988-E or DA FORM 2404 (Volume 5,
WP 0794)
Materials/Parts
Tags (Volume 5, WP 0797, Table 1, Item 52)
Equipment Condition
Gasket (Volume 5, WP 0798, Table 1, Item 51)
Machine safely parked and shut down
Qty: 1
(TM 5-3805-294-10). (Volume 5, WP 0794)
Screw (Volume 5, WP 0798, Table 1, Item 5)
Negative battery cable disconnected. (WP 0521)
Qty: 2
Time to Complete
Personnel Required
0.5 Hour(s)
Construction Equipment Repairer 91L (1)
REMOVAL
WARNING
Ensure electrical power is off prior to working on all electrical connections. Prior to working
on or around vehicle, remove all jewelry, such as rings, ID tags, bracelets, etc. Jewelry, and
tools can catch on equipment, contact positive electrical circuits, and cause a direct short,
severe burns, or electrical shock. Failure to comply may result in injury or death to personnel.
NOTE
Tag and mark wires, connectors, and wiring harnesses prior to removal to ensure proper
installation.
1.
Disconnect two machine wiring harness connectors (Figure 1, Item 1) from headlight connectors (Figure 1,
Item 2).
0592-1


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