TM 5-2420-230-24-2
d. Installation.
Adhesives, solvents, and sealing compounds burn easily and give off vapors that are harmful to the
skin and clothing. To avoid injury or death, keep away from open fire when using these materials, and
use only in well-ventilated areas. If adhesives, solvents, or sealing compounds contact the skin or
clothing, wash immediately with soap and water, and rinse thoroughly. Failure to comply may result in
injury or death to personnel.
Refer to page L-131 for installation.
e. Adjustment.
Refer to page L-155 for end play measurement.
f. Follow-On Maintenance.
Install piston and rod assemblies (Para L-38).
END OF TASK
L-40. CYLINDER BLOCK REPAIR.
This Task Covers:
a. Disassembly
b. Cleaning
c. Inspection
d. De-glazing
e. Assembly
f. Follow-On Maintenance
INITIAL SETUP
Test Equipment
Materials/Parts (Cont.)
None
Sealant, pipe plug, Item 55, Appendix C
Soap, laundry, Item 56, Appendix C
Tools and Special Tools
Solvent, degreasing, Item 58, Appendix C
Cup plug driver, Item 21, Appendix B
Three Bond 1207-C, Item 67, Appendix C
Cup plug driver, Item 22, Appendix B
Field maintenance, basic, Item 23, Appendix B
Personnel Required
Tool kit, common no. 2, Item 36, Appendix B
MOS 62B, Construction Equipment Repairer
Tool kit, general mechanics, Item 38, Appendix B
References
Materials/Parts
None
Bushing, sleeve, Item 35, Appendix D
Cloth, lint free, Item 10, Appendix C
Equipment Conditions
Kit, hardware, cylinder block, Item 95, Appendix D
TM or Para
Condition Description
Loctite 609, Item 24, Appendix C
Crankshaft removed.
Oil, lubricating, OE/HDO 30, Item 44, Appendix C
Paper, abrasive, Item 49, Appendix C
Drawings Required
Plug, expansion, Item 178, Appendix D (3)
TM 5-2420-230-24P Figure 2
Plug, expansion, Item 179, Appendix D (5)
Estimated Time to Complete
Plug, expansion, Item 180, Appendix D (4)
Refer to MAC in Appendix B
Scotch brite pad, Item 53, Appendix C
a. Disassembly.
Refer to page L-213 for disassembly.
Change 1