TM 5-3805-294-23-4
0511
DEUTSCH HD STYLE CONNECTOR REPAIR
WARNING
Ensure electrical power is off prior to working on all electrical connections. Prior to working
on or around vehicle, remove all jewelry, such as rings, ID tags, bracelets, etc. Jewelry, and
tools can catch on equipment, contact positive electrical circuits, and cause a direct short,
severe burns, or electrical shock. Failure to comply may result in injury or death to personnel.
CAUTION
Terminals come in different styles and sizes. Use only exact replacement. Do not attempt to
modify terminal to fit. Failure to comply may cause damage to component.
CAUTION
Extractor tool is fragile. Use gentle force when inserting tool. Do not force tool further into
connector body after a positive stop is felt. If wire does not release, remove tool and try again.
Failure to comply may result in damage to equipment.
NOTE
Tag and mark wires, connectors, and wiring harnesses prior to removal to ensure proper
installation.
Note position of each tie wrap and remove as required.
1.
Insert extractor tool (Figure 1, Item 1) into rear of connector (Figure 1, Item 2).
2
1
HYEX03215
Figure 1. HD Style Connector Terminal Removal.
2.
Remove wire (Figure 2, Item 3), extractor tool (Figure 2, Item 1), seal (Figure 2, Item 4), and terminal (Figure
2, Item 5) from connector (Figure 2, Item 2) all at the same time.