TM 5-3805-294-23-4
0511
DEUTSCH HD STYLE CONNECTOR REPAIR - Continued
6
3
5
4
2
HYEX03216
1
Figure 2.
HD Style Connector Receptacle Repair.
3.
Cut and remove terminal (Figure 2, Item 5) from wire (Figure 2, Item 3).
4.
Remove 1/4 in. (6 mm) of insulation (Figure 2, Item 6) from end of wire (Figure 2, Item 3).
5.
Install seal (Figure 2, Item 4) over insulation (Figure 2, Item 6) on wire (Figure 2, Item 3).
NOTE
Ensure all strands of wire are inside terminal when installing.
6.
Install wire (Figure 2, Item 3) to terminal (Figure 2, Item 5) and crimp.
7.
Insert terminal (Figure 2, Item 5), seal (Figure 2, Item 4), and wire (Figure 2, Item 3) into connector (Figure 2,
Item 2) and push until terminal (Figure 2, Item 5) stops.
8.
Pull on wire (Figure 2, Item 3) to confirm that terminal (Figure 2, Item 5) is locked in connector (Figure 2, Item
2).
END OF TASK
DEUTSCH DT STYLE CONNECTOR RECEPTACLE REPAIR
WARNING
Ensure electrical power is off prior to working on all electrical connections. Prior to working
on or around vehicle, remove all jewelry, such as rings, ID tags, bracelets, etc. Jewelry, and
tools can catch on equipment, contact positive electrical circuits, and cause a direct short,
severe burns, or electrical shock. Failure to comply may result in injury or death to personnel.
CAUTION
Terminals come in different styles and sizes. Use only exact replacement. Do not attempt to
modify terminal to fit. Failure to comply may cause damage to component.