TM 5-3805-294-23-4
0511
AMP ECONOSEAL STYLE CONNECTOR REPAIR
WARNING
Ensure electrical power is off prior to working on all electrical connections. Prior to working
on or around vehicle, remove all jewelry, such as rings, ID tags, bracelets, etc. Jewelry, and
tools can catch on equipment, contact positive electrical circuits, and cause a direct short,
severe burns, or electrical shock. Failure to comply may result in injury or death to personnel.
CAUTION
Terminals come in different styles and sizes. Use only exact replacement. Do not attempt to
modify terminal to fit. Failure to comply may cause damage to component.
NOTE
Tag and mark wires, connectors, and wiring harnesses prior to removal to ensure proper
installation.
Note position of each tie wrap and remove as required.
1.
Remove connector lock (Figure 4, Item 13) from connector (Figure 4, Item 14).
17
19 16
18
15
14
13
HYEX03218
Figure 4.
AMP Econoseal Style Connector Repair.
2.
Insert extractor tool (Figure 4, Item 15) into front of connector (Figure 4, Item 14).
3.
Remove extractor tool (Figure 4, Item 15) and pull wire (Figure 4, Item 16), seal (Figure 4, Item 17), and terminal
(Figure 4, Item 18) from the rear of connector (Figure 4, Item 14) at the same time.
4.
Cut and remove terminal (Figure 4, Item 18) from wire (Figure 4, Item 16).
5.
Remove 1/4 in. (6 mm) of insulation (Figure 4, Item 19) from end of wire (Figure 4, Item 16).
6.
Install seal (Figure 4, Item 17) over insulation (Figure 4, Item 19) and align the two ends.