TM 5-3805-294-23-4
FIELD MAINTENANCE
GENERAL WIRE HARNESS REPAIR
INITIAL SETUP:
Tools and Special Tools
Tools and Special Tools (cont.)
Tool Kit, General Mechanic's: Automotive
Tool Kit, Electrical Contact (Deutsch Crimper)
(Volume 5, WP 0796, Table 2, Item 119)
(Volume 5, WP 0796, Table 2, Item 55)
Crimping Tool, Terminal, Hand, Weatherpac
Tool, Terminal Crimping (Volume 5, WP 0796,
(Volume 5, WP 0796, Table 2, Item 55)
Table 2, Item 118)
Electrical Service Tool (Volume 5, WP 0796, Table
Tool, Terminal Crimping (Volume 5, WP 0796,
2, Item 51)
Table 2, Item 117)
Goggles, Industrial (Volume 5, WP 0796, Table 2,
Item 55)
Materials/Parts
Pliers, Electrician
Sleeving, Electrical (Volume 5, WP 0797, Table 1,
(Volume 5, WP 0796, Table 2, Item 86)
Item 17)
Pliers, Universal Crimping
Tags (Volume 5, WP 0797, Table 1, Item 52)
(Volume 5, WP 0796, Table 2, Item 87)
Tie Wraps (Volume 5, WP 0797, Table 1, Item
Remover, Electrical Contact (CINCH)
56)
(Volume 5, WP 0796, Table 2, Item 98)
Remover, Electrical Contact (Deutch Extractor
Tool 16-18 ga.)
Personnel Required
(Volume 5, WP 0796, Table 2, Item 103)
Construction Equipment Repairer 91L (1)
Remover, Electrical Contact (Deutsch Extractor 20
ga.)
References
(Volume 5, WP 0796, Table 2, Item 102)
DA FORM 5988-E or DA FORM 2404 (Volume 5,
Remover, Electrical Contact (Weather Pack Blue
WP 0794)
Handle)
(Volume 5, WP 0796, Table 2, Item 100)
Remover, Electrical Contact (Weather Pack Green
Equipment Condition
Handle)
Machine safely parked and shut down
(Volume 5, WP 0796, Table 2, Item 99)
(TM 5-3805-294-10). (Volume 5, WP 0794)
Remover, Electrical Contact (Weather Pack Yellow
Negative battery cable disconnected. (WP 0521)
Handle)
(Volume 5, WP 0796, Table 2, Item 101)
Time to Complete
Soldering Gun (Volume 5, WP 0796, Table 2, Item
0.3 Hour(s)
55)
SCOPE
This work package contains instructions for replacing or repairing various connector ends and terminals found on
the wiring harnesses throughout the HYEX.
GENERAL INSTRUCTIONS
Cut all wires as close to terminals as possible.
Ensure all wire strands are inside terminal prior to crimping.
If possible, when replacing connectors with multiple wires, transfer one wire at a time from the old connector to the
new one to ensure wires are being installed in the correct position in new connector.
0511-1