TM 5-3805-294-23-4
0511
METRI-PACK PUSH STYLE CONNECTOR REPAIR - Continued
NOTE
Ensure all strands of wire are inside terminal when installing.
7.
Install wire (Figure 13, Item 32) and seal (Figure 13, Item 33) to terminal (Figure 13, Item 34) and crimp.
NOTE
Terminal will seat only one way. If terminal does not push into the connector body socket,
check to make sure terminal is aligned correctly.
8.
Insert terminal (Figure 13, Item 34), seal (Figure 13, Item 33), and wire (Figure 13, Item 32) into connector
(Figure 13, Item 30) and push until terminal (Figure 13, Item 34) stops.
9.
Pull on wire (Figure 13, Item 32) to confirm that terminal (Figure 13, Item 34) is locked in connector (Figure
13, Item 30).
10.
Install connector lock (Figure 13, Item 29) to connector (Figure 13, Item 30).
END OF TASK
METRI-PACK PULL STYLE CONNECTOR REPAIR
WARNING
Ensure electrical power is off prior to working on all electrical connections. Prior to working
on or around vehicle, remove all jewelry, such as rings, ID tags, bracelets, etc. Jewelry, and
tools can catch on equipment, contact positive electrical circuits, and cause a direct short,
severe burns, or electrical shock. Failure to comply may result in injury or death to personnel.
CAUTION
Terminals come in different styles and sizes. Use only exact replacement. Do not attempt to
modify terminal to fit. Failure to comply may cause damage to component.
CAUTION
Extractor tool is fragile. Use gentle force when inserting tool. Do not force tool further into
connector body after a positive stop is felt. If wire does not release, remove tool and try again.
Failure to comply may result in damage to equipment.
NOTE
Tag and mark wires, connectors, and wiring harnesses prior to removal to ensure proper
installation.
Note position of each tie wrap and remove as required.
1.
Insert extractor tool (Figure 14, Item 36) into front of connector (Figure 14, Item 37).
0511-12