TM 5-3805-294-23-4
FIELD MAINTENANCE
COUNTERWEIGHT REPLACEMENT
INITIAL SETUP:
Personnel Required
Tools and Special Tools
Construction Equipment Repairer 91L (3)
Tool Kit, General Mechanic's: Automotive (Volume
5, WP 0796, Table 2, Item 119)
Breaker Bar Head, 3/4" Drive (Volume 5,
References
WP 0796, Table 2, Item 55)
TM 5-3805-294-24P: Fig. 91 (Volume 5,
Crowbar, Pinch, Heavy Duty, 59" (Volume 5,
WP 0794)
WP 0796, Table 2, Item 55)
TM 5-3805-295-13&P (Volume 5, WP 0794)
Handle, 3/4" Drive, 19 1/4" OAL (Volume 5,
DA FORM 5988-E or DA FORM 2404 (Volume 5,
WP 0796, Table 2, Item 55)
WP 0794)
Lifting Device, Minimum Capacity 15,000 lb
(Volume 5, WP 0796, Table 2, Item 18)
Multiplier, Torque Wrench
Equipment Condition
(Volume 5, WP 0796, Table 2, Item 78)
Machine safely parked and shut down
Socket, Socket Wrench, 46mm, 1 in. Drive (Volume
(TM 5-3805-294-10). (Volume 5, WP 0794)
5, WP 0796, Table 2, Item 106)
Engine cover removed. (WP 0594)
Socket, 12 point, 3/4 in. Drive, 1-13/16 in.
(Volume 5, WP 0796, Table 2, Item 55)
Time to Complete
Wrench, Torque, 90-600 lb-ft (122-813 Nm),
1.8 Hour(s)
3/4 in. Drive (Volume 5, WP 0796, Table 2,
Item 130)
Materials/Parts
Sealing Compound, Thread Lock
(Volume 5, WP 0797, Table 1, Item 43)
REMOVAL
1.
If HYEX is equipped with a Supplemental Armor Set, then remove CCTV Conduit and Rear Camera Mount.
Refer to TM 5-3805-295-13&P.
2.
Remove two bolts (Figure 1, Item 1) and washers (Figure 1, Item 2) from rear radiator top cover (Figure 1, Item
3) and forward radiator top cover (Figure 1, Item 4).
0530-1