TM 5-3805-294-23-4
FIELD MAINTENANCE
STARTER RELAY AND STARTER PROTECTION RELAY REPLACEMENT
INITIAL SETUP:
References
Tools and Special Tools
TM 5-3805-294-24P: Fig. 89 (Volume 5,
Tool Kit, General Mechanic's: Automotive
WP 0794)
(Volume 5, WP 0796, Table 2, Item 119)
DA FORM 5988-E or DA FORM 2404 (Volume 5,
WP 0794)
Materials/Parts
Tags (Volume 5, WP 0797, Table 1, Item 52)
Equipment Condition
Tie Wraps (Volume 5, WP 0797, Table 1, Item
Machine safely parked and shut down
56)
(TM 5-3805-294-10). (Volume 5, WP 0794)
Lockwasher (Volume 5, WP 0798, Table 1, Item
Negative battery cable disconnected. (WP 0521)
56) Qty: 2
Locknut (Volume 5, WP 0798, Table 1, Item 20)
Qty: 3
Time to Complete
0.4 Hour(s)
Personnel Required
Construction Equipment Repairer 91L (1)
STARTER RELAY REMOVAL
WARNING
Ensure electrical power is off prior to working on all electrical connections. Prior to working
on or around vehicle, remove all jewelry, such as rings, ID tags, bracelets, etc. Jewelry, and
tools can catch on equipment, contact positive electrical circuits, and cause a direct short,
severe burns, or electrical shock. Failure to comply may result in injury or death to personnel.
NOTE
Tag and mark wires, connectors, and wiring harnesses prior to removal to ensure proper
installation.
Note position of each tie wrap and remove as required.
1.
Remove two screws (Figure 1, Item 1), washers (Figure 1, Item 2), locknuts (Figure 1, Item 3), and starter relay
(Figure 1, Item 4) from slave receptacle panel (Figure 1, Item 5). Discard locknuts.
0529-1