CHAPTER 1. SAFETY AND SAFETY SIGNS
JOHN DEERE EXCAVATOR SAFETY FEATURES
RECOGNIZE SAFETY INFORMATION
Safety
Safety - Continued
Safety - Continued
Safety - Continued
Safety - Continued
OPERATE ONLY FROM OPERATOR'S SEAT
OPERATE WITH CAUTION
AVOID POWER LINES
PARK MACHINE SAFELY
OPERATE ATTACHMENT SAFELY
PREPARE FOR EMERGENCIES
CLEAN TRASH FROM MACHINE
HANDLE CHEMICAL PRODUCTS SAFELY
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
PRACTICE SAFE MAINTENANCE
REMOVE PAINT BEFORE WELDING OR HEATING
AVOID HIGH-PRESSURE FLUIDS
CLEAN THE MACHINE REGULARLY
BATTERY TERMINALS, LIFTING EQUIPMENT, DRY CLEANING SOLVENT AND COMPRESSED AIR
DISPOSE OF WASTE PROPERLY
DRILLING
Respiratory damage prevention
EMERGENCY STOPS
Safety Signs
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
CHAPTER 2. OPERATOR'S STATION
PEDALS, LEVERS AND PANELS
RIGHT FRONT PANEL AND RIGHT CONSOLE PANEL
MONITOR PANEL
ENGINE COOLANT TEMPERATURE GAUGE
E (ECONOMY) MODE INDICATOR
HYDRAULIC OIL FILTER RESTRICTION INDICATOR (MODEL 230LCRD)
ENGINE COOLANT TEMPERATURE INDICATOR
ENGINE OIL PRESSURE INDICATOR
COOLANT LEVEL INDICATOR
SWITCH PANEL
BUZZER AND BUZZER STOP SWITCH
WASHER SWITCH
OPERATING REAR LIGHTS SWITCH
KEY SWITCH
HOUR METER
CAB HEATER AND AIR CONDITIONER
CONTROL PANEL SWITCHES
CAB HEATER OPERATION
DEFROSTER OPERATION
OPERATING THE AM/FM RADIO
CAB DOOR RELEASE LEVER
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING THE LOWER FRONT WINDOW
OPENING AND CLOSING THE ROOF EXIT COVER
ROCK DRILL START--STOP SELECTION CONTROL BOX (MODEL 230LCRD)
COMPRESSOR REMOTE INSTRUMENT CONTROL PANEL (MODEL 230LCRD)
J-HOOKS
DECONTAMINATION KIT BRACKET
ADJUSTING THE SEAT
ADJUSTING THE ARMREST
CHAPTER 3. BREAK-IN
ENGINE BREAK-IN OIL
EVERY 10 HOURS OR DAILY
AFTER THE FIRST 100 HOURS
CHAPTER 4. PRE-START INSPECTION
INSPECT MACHINE DAILY BEFORE STARTING
CHAPTER 5. OPERATING THE ENGINE
CHECK INSTRUMENTS BEFORE STARTING
STARTING THE ENGINE
USING BOOSTER BATTERIES--24 VOLT SYSTEM
SLAVE RECEPTACLE--24 VOLT SYSTEM
STARTING FLUID (COLD WEATHER STARTING AID)
REPLACING STARTING AID CAN
USING THE ARCTIC STARTER
STARTING THE ARCTIC STARTER
WARMING THE MACHINE
COLD WEATHER WARM-UP
STOPPING THE ENGINE
CHAPTER 6. DRIVING THE MACHINE
STEERING THE MACHINE USING PEDALS
STEERING THE MACHINE USING PEDALS - Continued
STEERING THE MACHINE USING LEVERS
STEERING THE MACHINE USING LEVERS - Continued
REMOVING PROPEL LEVERS
PROPEL SPEED SWITCH
PARKING THE MACHINE
PARKING MACHINE DURING FREEZING WEATHER
CHAPTER 7. OPERATING THE MACHINE
Operating the Machine
CONTROL LEVERS
CONTROL LEVER PATTERN CONVERSION
CONTROL LEVER PATTERN CONVERSION - Continued
CONTROL LEVERS JOHN DEERE PATTERN
PILOT CONTROL SHUT-OFF LEVER
AUTO-IDLE SWITCH
MODE SELECTION SWITCH
E (ECONOMY) MODE
H/P (HIGH POWER) MODE
OPERATING TIPS
DRIVING ON SLOPES
DRIVING UP A STEEP OR SLIPPERY SLOPE--BOOM ON UPHILL END OF MACHINE
MOVING MACHINE OFF AN EMBANKMENT
LEVELING MACHINE
USING QUICK-DISCONNECT HITCH
USING QUICK-DISCONNECT HITCH - Continued
QUICK-DISCONNECT ATTACHMENT REMOVAL
QUICK-DISCONNECT ATTACHMENT REMOVAL - Continued
TWO WAY HYDRAULIC THUMB FOOT PEDAL (MODEL 230LCR)
USING HYDRAULIC THUMB
Clamping with Hydraulic Thumb
USING BUCKET
USING BUCKET - Continued
PLANNING SPOIL PILES
PLANNING SPOIL PILES - Continued
BACKFILLING
TRUCK LOADING
OPERATING IN WATER AND MUD
LIFTING
LIFTING - Continued
AIR COMPRESSOR - OPERATING INSTRUCTIONS
Speed and Pressure Regulation Adjusting Instructions
BEFORE STARTING
Low Ambient Temperature Operation
AUTOMATIC SHUTDOWN / DIAGNOSTICS
USING QUICK-COUPLER TYPE ATTACHMENTS
ROCK DRILL ATTACHMENT (MODEL 230LCRD)
INSTALL ROCK DRILL
INSTALL ROCK DRILL - Continued
REMOVE ROCK DRILL
REMOVE ROCK DRILL - Continued
OPERATING THE ROCK DRILL ATTACHMENT - REMOTE CONTROL OPERATOR'S PANEL
Thread loosening button
ROD CHANGER
LOADING THE CAROUSEL (MANUAL MODE S0)
ADDING A ROD (AUTO MODE S1)
REMOVING A ROD (AUTO MODE S2)
Starting operation
TRAVELLING
DRILLING
SETTING OF BIT ROTATION
WATER POCKETS
LOWER BOOM WITH ENGINE STOPPED
USING HYDRAULIC HAND TOOLS HOSE REEL
CHAPTER 8. TRANSPORTING
LOADING MACHINE ON A TRAILER
TIEDOWNS
FASTEN MACHINE TO TRAILER
MODEL 230LCRD ON M870 TRAILER
MODEL 230LCRD ON M870 TRAILER - Continued
LOADING AND FASTENING ROCK DRILL ON A TRAILER
LOADING AND FASTENING ROCK DRILL ON A TRAILER - Continued
FASTEN MACHINE TO RAIL CAR (MODEL 230LCR)
FASTEN MACHINE TO RAIL CAR (MODEL 230LCR) - Continued
FASTEN MACHINE AND ROCK DRILL TO RAIL CAR (MODEL 230LCRD)
FASTEN MACHINE AND ROCK DRILL TO RAIL CAR (MODEL 230LCRD) - Continued
UNLOADING MACHINE FROM TRAILER
TOWING MACHINE
LIFTING THE MACHINE
CHAPTER 9. FUELS AND LUBRICANTS
Fuels and Lubricants
LOW SULFUR DIESEL FUEL CONDITIONER
FUEL TANK
DIESEL ENGINE AND PUMP GEARBOX OILS
HYDRAULIC OIL
SWING GEARBOX AND PROPEL GEARBOX OILS
TRACK ADJUSTER, WORKING TOOL PIVOT, SWING BEARING, AND SWING BEARING GEAR GREASE
ROCK DRILL LUBRICANTS SPECIFICATIONS
ROCK DRILL LUBRICANTS SPECIFICATIONS - Continued
FLUIDS AND LUBRICANTS TABLE
LUBRICANT STORAGE
FACTORY/INITIAL FILL LUBRICANTS
CHAPTER 10. PERIODIC MAINTENANCE--EXCAVATOR
Periodic Maintenance
PREPARE MACHINE FOR MAINTENANCE
OPEN ACCESS DOORS FOR SERVICE
OPEN HOOD FOR SERVICE
CHAPTER 11. MAINTENANCE--AS REQUIRED
SAMPLING ENGINE OIL
SAMPLING HYDRAULIC OIL
CLEAN FUEL TANK INLET SCREEN
DRAIN WATER SEPARATOR
CLEAN AIR CLEANER DUST UNLOADER VALVE
ADJUSTING TRACK SAG
WINDSHIELD WASHER FLUID LEVEL
CHAPTER 12. MAINTENANCE--EVERY 10 HOURS OR DAILY
Maintenance--Every 10 Hours or Daily
CHECK RECOVERY TANK COOLANT LEVEL
CHECK HYDRAULIC OIL LEVEL
CHECK HYDRAULIC OIL LEVEL - Continued
CHECK HYDRAULIC OIL LEVEL - Continued
CHAPTER 13. MAINTENANCE--EVERY 50 HOURS
Maintenance--Every 50 Hours
Maintenance--Every 50 Hours - Continued
Maintenance--Every 50 Hours - Continued
CHAPTER 14. MAINTENANCE--EVERY 250 HOURS
CHECK SWING GEARBOX OIL LEVEL
CHECK PUMP DRIVE GEARBOX OIL LEVEL
CHANGE ENGINE OIL AND REPLACE FILTER
CHANGE ENGINE OIL AND REPLACE FILTER - Continued
CHECK RADIATOR COOLANT LEVEL
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
CHECK PROPEL GEARBOX OIL LEVEL
CHECK PROPEL GEARBOX OIL LEVEL - Continued
INSPECT ELEMENT
CHAPTER 15. MAINTENANCE--EVERY 500 HOURS
Maintenance--Every 500 Hours
GREASE SWING BEARING GEAR
REPLACE FINAL FUEL FILTER
REPLACE PRIMARY FUEL FILTER (WATER SEPARATOR)
CHECK AIR INTAKE HOSES
REPLACE HYDRAULIC OIL FILTER
REPLACE HYDRAULIC OIL FILTER - Continued
ADD COOLANT CONDITIONER TO RADIATOR
CHAPTER 16. MAINTENANCE--EVERY 1000 HOURS
CHANGE SWING GEARBOX OIL
CHANGE PUMP DRIVE GEARBOX OIL
CLEAN THE ENGINE CRANKCASE VENTILATION TUBE
CHECK AND ADJUST ENGINE VALVE LASH
FIRING ORDER 6--CYLINDER ENGINE
CHECK ENGINE SPEEDS
ENGINE SPEED LEARNING PROCEDURE
INSPECT FAN BELT
CHAPTER 17. MAINTENANCE--EVERY 2000 HOURS
DRAIN COOLING SYSTEM
DIESEL ENGINE COOLANT
COOLING SYSTEM FILL AND DEAERATION PROCEDURE
CHANGE PROPEL GEARBOX OIL
CHANGE HYDRAULIC OIL
CHANGE HYDRAULIC OIL - Continued
CHANGE HYDRAULIC OIL - Continued
CHANGE HYDRAULIC OIL - Continued
CHAPTER 18. MAINTENANCE--AIR COMPRESSOR
MAINTENANCE AIR COMPRESSOR
AIR CLEANER
AUTOMATIC SHUTDOWN SYSTEM
COMPRESSOR OIL COOLER
COMPRESSOR OIL FILTERS
RECEIVER-SEPARATOR SYSTEMS
OIL SEPARATOR ELEMENT
EXTERIOR FINISH CARE
Field Repair of Texture Paint
AIR COMPRESSOR - LUBRICATION
COMPRESSOR OIL CHANGE
CHAPTER 19. MAINTENANCE--ROCK DRILL ATTACHMENT
MAINTENANCE - ROCK DRILL ATTACHMENT
Maintenance intervals
Drifter chain tension
ADJUSTMENT OF DRILLING AUTOMATISMS
Flushing control valve
RESETTING BEFORE DRILLING
Reverse percussion pressure
REPLACING ROCK DRILL DUST COLLECTOR FILTERS
DAILY MAINTENANCE HYDRAULIC DUST COLLECTOR
Pressurization air oiler
Rod changer reducer oil change
DRIFTER MAINTENANCE
CHAPTER 20. MAINTENANCE
Maintenance
BLEEDING THE FUEL SYSTEM
SERVICE BATTERIES CAREFULLY
SERVICE BATTERIES CAREFULLY - Continued
CHECKING ELECTROLYTE SPECIFIC GRAVITY
USING BATTERY CHARGER
REPLACING BATTERIES
WELDING ON MACHINE
ADDING 12--VOLT ACCESSORIES
REPLACING FUSES
FUSE (BLADE-TYPE) COLOR CODES
REPLACING BUCKET TEETH
REMOVING THE BUCKET
REPLACING BUCKET TOOTH TIP--HEAVY-DUTY BUCKET
TRACK SAG GENERAL INFORMATION
CHECK TRACK SHOE TORQUE
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ADDITIONAL METRIC CAP SCREW TORQUE VALUES
CHECK OIL LINES AND FITTINGS
SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
ANGLE FITTING
SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
SERVICE RECOMMENDATIONS FOR 37 FLARE AND 30 CONE SEAT CONNECTORS
SERVICE RECOMMENDATIONS FOR FLARED CONNECTIONS--STRAIGHT OR TAPERED THREADS
SERVICE RECOMMENDATIONS FOR INCH SERIES FOUR BOLT FLANGE FITTINGS
TORQUE CHART
SERVICE RECOMMENDATIONS FOR METRIC SERIES FOUR BOLT FLANGE FITTING
CHAPTER 21. OPERATIONAL CHECKOUT
Operational Checkout
OPERATOR STATION CHECKS--KEY SWITCH ON, ENGINE OFF
OPERATOR STATION CHECKS--KEY SWITCH ON, ENGINE OFF - Continued
OPERATOR STATION CHECKS--ENGINE ON
OPERATOR STATION CHECKS--ENGINE ON - Continued
OPERATOR STATION CHECKS--ENGINE ON - Continued
OPERATOR STATION CHECKS--ENGINE ON - Continued
HYDRAULIC SYSTEM CHECKS
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
UNDERCARRIAGE CHECKS
UNDERCARRIAGE CHECKS - Continued
HYDRAULIC THUMB CHECK
ACCESSORIES CHECKS
ACCESSORIES CHECKS - Continued
AIR CONDITIONING CHECKS
AIR CONDITIONING CHECKS - Continued
AIR CONDITIONING CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
COOLANT CHECKS
COOLANT CHECKS - Continued
COOLANT CHECKS - Continued
CHAPTER 22. TROUBLESHOOTING
USING TROUBLESHOOTING CHARTS
Troubleshooting
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM - Continued
HYDRAULIC SYSTEM - Continued
HYDRAULIC SYSTEM - Continued
CHAPTER 23. STORAGE
PREPARE MACHINE FOR STORAGE
PREPARE MACHINE FOR STORAGE - Continued
MONTHLY STORAGE PROCEDURE
MONTHLY STORAGE PROCEDURE - Continued
MONTHLY STORAGE PROCEDURE - Continued
CHAPTER 24. SPECIFICATIONS
Specifications
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
ROCK DRILL ATTACHMENT - TECHNICAL SPECIFICATIONS
AIR COMPRESSOR GENERAL DATA
APPENDIX A. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
APPENDIX A. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
APPENDIX B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
Section II. COMPONENTS OF END ITEM
Section III. BASIC ISSUE ITEMS LIST
Table 2. Basic Issue Items List (Continued)
JOHN DEERE EXCAVATOR SAFETY FEATURES
RECOGNIZE SAFETY INFORMATION
Safety
Safety - Continued
Safety - Continued
Safety - Continued
Safety - Continued
OPERATE ONLY FROM OPERATOR'S SEAT
OPERATE WITH CAUTION
AVOID POWER LINES
PARK MACHINE SAFELY
OPERATE ATTACHMENT SAFELY
PREPARE FOR EMERGENCIES
CLEAN TRASH FROM MACHINE
HANDLE CHEMICAL PRODUCTS SAFELY
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
PRACTICE SAFE MAINTENANCE
REMOVE PAINT BEFORE WELDING OR HEATING
AVOID HIGH-PRESSURE FLUIDS
CLEAN THE MACHINE REGULARLY
BATTERY TERMINALS, LIFTING EQUIPMENT, DRY CLEANING SOLVENT AND COMPRESSED AIR
DISPOSE OF WASTE PROPERLY
DRILLING
Respiratory damage prevention
EMERGENCY STOPS
Safety Signs
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
Safety Signs - Continued
CHAPTER 2. OPERATOR'S STATION
PEDALS, LEVERS AND PANELS
RIGHT FRONT PANEL AND RIGHT CONSOLE PANEL
MONITOR PANEL
ENGINE COOLANT TEMPERATURE GAUGE
E (ECONOMY) MODE INDICATOR
HYDRAULIC OIL FILTER RESTRICTION INDICATOR (MODEL 230LCRD)
ENGINE COOLANT TEMPERATURE INDICATOR
ENGINE OIL PRESSURE INDICATOR
COOLANT LEVEL INDICATOR
SWITCH PANEL
BUZZER AND BUZZER STOP SWITCH
WASHER SWITCH
OPERATING REAR LIGHTS SWITCH
KEY SWITCH
HOUR METER
CAB HEATER AND AIR CONDITIONER
CONTROL PANEL SWITCHES
CAB HEATER OPERATION
DEFROSTER OPERATION
OPERATING THE AM/FM RADIO
CAB DOOR RELEASE LEVER
CLOSING UPPER FRONT WINDOW
REMOVING AND STORING THE LOWER FRONT WINDOW
OPENING AND CLOSING THE ROOF EXIT COVER
ROCK DRILL START--STOP SELECTION CONTROL BOX (MODEL 230LCRD)
COMPRESSOR REMOTE INSTRUMENT CONTROL PANEL (MODEL 230LCRD)
J-HOOKS
DECONTAMINATION KIT BRACKET
ADJUSTING THE SEAT
ADJUSTING THE ARMREST
CHAPTER 3. BREAK-IN
ENGINE BREAK-IN OIL
EVERY 10 HOURS OR DAILY
AFTER THE FIRST 100 HOURS
CHAPTER 4. PRE-START INSPECTION
INSPECT MACHINE DAILY BEFORE STARTING
CHAPTER 5. OPERATING THE ENGINE
CHECK INSTRUMENTS BEFORE STARTING
STARTING THE ENGINE
USING BOOSTER BATTERIES--24 VOLT SYSTEM
SLAVE RECEPTACLE--24 VOLT SYSTEM
STARTING FLUID (COLD WEATHER STARTING AID)
REPLACING STARTING AID CAN
USING THE ARCTIC STARTER
STARTING THE ARCTIC STARTER
WARMING THE MACHINE
COLD WEATHER WARM-UP
STOPPING THE ENGINE
CHAPTER 6. DRIVING THE MACHINE
STEERING THE MACHINE USING PEDALS
STEERING THE MACHINE USING PEDALS - Continued
STEERING THE MACHINE USING LEVERS
STEERING THE MACHINE USING LEVERS - Continued
REMOVING PROPEL LEVERS
PROPEL SPEED SWITCH
PARKING THE MACHINE
PARKING MACHINE DURING FREEZING WEATHER
CHAPTER 7. OPERATING THE MACHINE
Operating the Machine
CONTROL LEVERS
CONTROL LEVER PATTERN CONVERSION
CONTROL LEVER PATTERN CONVERSION - Continued
CONTROL LEVERS JOHN DEERE PATTERN
PILOT CONTROL SHUT-OFF LEVER
AUTO-IDLE SWITCH
MODE SELECTION SWITCH
E (ECONOMY) MODE
H/P (HIGH POWER) MODE
OPERATING TIPS
DRIVING ON SLOPES
DRIVING UP A STEEP OR SLIPPERY SLOPE--BOOM ON UPHILL END OF MACHINE
MOVING MACHINE OFF AN EMBANKMENT
LEVELING MACHINE
USING QUICK-DISCONNECT HITCH
USING QUICK-DISCONNECT HITCH - Continued
QUICK-DISCONNECT ATTACHMENT REMOVAL
QUICK-DISCONNECT ATTACHMENT REMOVAL - Continued
TWO WAY HYDRAULIC THUMB FOOT PEDAL (MODEL 230LCR)
USING HYDRAULIC THUMB
Clamping with Hydraulic Thumb
USING BUCKET
USING BUCKET - Continued
PLANNING SPOIL PILES
PLANNING SPOIL PILES - Continued
BACKFILLING
TRUCK LOADING
OPERATING IN WATER AND MUD
LIFTING
LIFTING - Continued
AIR COMPRESSOR - OPERATING INSTRUCTIONS
Speed and Pressure Regulation Adjusting Instructions
BEFORE STARTING
Low Ambient Temperature Operation
AUTOMATIC SHUTDOWN / DIAGNOSTICS
USING QUICK-COUPLER TYPE ATTACHMENTS
ROCK DRILL ATTACHMENT (MODEL 230LCRD)
INSTALL ROCK DRILL
INSTALL ROCK DRILL - Continued
REMOVE ROCK DRILL
REMOVE ROCK DRILL - Continued
OPERATING THE ROCK DRILL ATTACHMENT - REMOTE CONTROL OPERATOR'S PANEL
Thread loosening button
ROD CHANGER
LOADING THE CAROUSEL (MANUAL MODE S0)
ADDING A ROD (AUTO MODE S1)
REMOVING A ROD (AUTO MODE S2)
Starting operation
TRAVELLING
DRILLING
SETTING OF BIT ROTATION
WATER POCKETS
LOWER BOOM WITH ENGINE STOPPED
USING HYDRAULIC HAND TOOLS HOSE REEL
CHAPTER 8. TRANSPORTING
LOADING MACHINE ON A TRAILER
TIEDOWNS
FASTEN MACHINE TO TRAILER
MODEL 230LCRD ON M870 TRAILER
MODEL 230LCRD ON M870 TRAILER - Continued
LOADING AND FASTENING ROCK DRILL ON A TRAILER
LOADING AND FASTENING ROCK DRILL ON A TRAILER - Continued
FASTEN MACHINE TO RAIL CAR (MODEL 230LCR)
FASTEN MACHINE TO RAIL CAR (MODEL 230LCR) - Continued
FASTEN MACHINE AND ROCK DRILL TO RAIL CAR (MODEL 230LCRD)
FASTEN MACHINE AND ROCK DRILL TO RAIL CAR (MODEL 230LCRD) - Continued
UNLOADING MACHINE FROM TRAILER
TOWING MACHINE
LIFTING THE MACHINE
CHAPTER 9. FUELS AND LUBRICANTS
Fuels and Lubricants
LOW SULFUR DIESEL FUEL CONDITIONER
FUEL TANK
DIESEL ENGINE AND PUMP GEARBOX OILS
HYDRAULIC OIL
SWING GEARBOX AND PROPEL GEARBOX OILS
TRACK ADJUSTER, WORKING TOOL PIVOT, SWING BEARING, AND SWING BEARING GEAR GREASE
ROCK DRILL LUBRICANTS SPECIFICATIONS
ROCK DRILL LUBRICANTS SPECIFICATIONS - Continued
FLUIDS AND LUBRICANTS TABLE
LUBRICANT STORAGE
FACTORY/INITIAL FILL LUBRICANTS
CHAPTER 10. PERIODIC MAINTENANCE--EXCAVATOR
Periodic Maintenance
PREPARE MACHINE FOR MAINTENANCE
OPEN ACCESS DOORS FOR SERVICE
OPEN HOOD FOR SERVICE
CHAPTER 11. MAINTENANCE--AS REQUIRED
SAMPLING ENGINE OIL
SAMPLING HYDRAULIC OIL
CLEAN FUEL TANK INLET SCREEN
DRAIN WATER SEPARATOR
CLEAN AIR CLEANER DUST UNLOADER VALVE
ADJUSTING TRACK SAG
WINDSHIELD WASHER FLUID LEVEL
CHAPTER 12. MAINTENANCE--EVERY 10 HOURS OR DAILY
Maintenance--Every 10 Hours or Daily
CHECK RECOVERY TANK COOLANT LEVEL
CHECK HYDRAULIC OIL LEVEL
CHECK HYDRAULIC OIL LEVEL - Continued
CHECK HYDRAULIC OIL LEVEL - Continued
CHAPTER 13. MAINTENANCE--EVERY 50 HOURS
Maintenance--Every 50 Hours
Maintenance--Every 50 Hours - Continued
Maintenance--Every 50 Hours - Continued
CHAPTER 14. MAINTENANCE--EVERY 250 HOURS
CHECK SWING GEARBOX OIL LEVEL
CHECK PUMP DRIVE GEARBOX OIL LEVEL
CHANGE ENGINE OIL AND REPLACE FILTER
CHANGE ENGINE OIL AND REPLACE FILTER - Continued
CHECK RADIATOR COOLANT LEVEL
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS - Continued
CHECK PROPEL GEARBOX OIL LEVEL
CHECK PROPEL GEARBOX OIL LEVEL - Continued
INSPECT ELEMENT
CHAPTER 15. MAINTENANCE--EVERY 500 HOURS
Maintenance--Every 500 Hours
GREASE SWING BEARING GEAR
REPLACE FINAL FUEL FILTER
REPLACE PRIMARY FUEL FILTER (WATER SEPARATOR)
CHECK AIR INTAKE HOSES
REPLACE HYDRAULIC OIL FILTER
REPLACE HYDRAULIC OIL FILTER - Continued
ADD COOLANT CONDITIONER TO RADIATOR
CHAPTER 16. MAINTENANCE--EVERY 1000 HOURS
CHANGE SWING GEARBOX OIL
CHANGE PUMP DRIVE GEARBOX OIL
CLEAN THE ENGINE CRANKCASE VENTILATION TUBE
CHECK AND ADJUST ENGINE VALVE LASH
FIRING ORDER 6--CYLINDER ENGINE
CHECK ENGINE SPEEDS
ENGINE SPEED LEARNING PROCEDURE
INSPECT FAN BELT
CHAPTER 17. MAINTENANCE--EVERY 2000 HOURS
DRAIN COOLING SYSTEM
DIESEL ENGINE COOLANT
COOLING SYSTEM FILL AND DEAERATION PROCEDURE
CHANGE PROPEL GEARBOX OIL
CHANGE HYDRAULIC OIL
CHANGE HYDRAULIC OIL - Continued
CHANGE HYDRAULIC OIL - Continued
CHANGE HYDRAULIC OIL - Continued
CHAPTER 18. MAINTENANCE--AIR COMPRESSOR
MAINTENANCE AIR COMPRESSOR
AIR CLEANER
AUTOMATIC SHUTDOWN SYSTEM
COMPRESSOR OIL COOLER
COMPRESSOR OIL FILTERS
RECEIVER-SEPARATOR SYSTEMS
OIL SEPARATOR ELEMENT
EXTERIOR FINISH CARE
Field Repair of Texture Paint
AIR COMPRESSOR - LUBRICATION
COMPRESSOR OIL CHANGE
CHAPTER 19. MAINTENANCE--ROCK DRILL ATTACHMENT
MAINTENANCE - ROCK DRILL ATTACHMENT
Maintenance intervals
Drifter chain tension
ADJUSTMENT OF DRILLING AUTOMATISMS
Flushing control valve
RESETTING BEFORE DRILLING
Reverse percussion pressure
REPLACING ROCK DRILL DUST COLLECTOR FILTERS
DAILY MAINTENANCE HYDRAULIC DUST COLLECTOR
Pressurization air oiler
Rod changer reducer oil change
DRIFTER MAINTENANCE
CHAPTER 20. MAINTENANCE
Maintenance
BLEEDING THE FUEL SYSTEM
SERVICE BATTERIES CAREFULLY
SERVICE BATTERIES CAREFULLY - Continued
CHECKING ELECTROLYTE SPECIFIC GRAVITY
USING BATTERY CHARGER
REPLACING BATTERIES
WELDING ON MACHINE
ADDING 12--VOLT ACCESSORIES
REPLACING FUSES
FUSE (BLADE-TYPE) COLOR CODES
REPLACING BUCKET TEETH
REMOVING THE BUCKET
REPLACING BUCKET TOOTH TIP--HEAVY-DUTY BUCKET
TRACK SAG GENERAL INFORMATION
CHECK TRACK SHOE TORQUE
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
METRIC BOLT AND CAP SCREW TORQUE VALUES
ADDITIONAL METRIC CAP SCREW TORQUE VALUES
CHECK OIL LINES AND FITTINGS
SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
ANGLE FITTING
SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
SERVICE RECOMMENDATIONS FOR 37 FLARE AND 30 CONE SEAT CONNECTORS
SERVICE RECOMMENDATIONS FOR FLARED CONNECTIONS--STRAIGHT OR TAPERED THREADS
SERVICE RECOMMENDATIONS FOR INCH SERIES FOUR BOLT FLANGE FITTINGS
TORQUE CHART
SERVICE RECOMMENDATIONS FOR METRIC SERIES FOUR BOLT FLANGE FITTING
CHAPTER 21. OPERATIONAL CHECKOUT
Operational Checkout
OPERATOR STATION CHECKS--KEY SWITCH ON, ENGINE OFF
OPERATOR STATION CHECKS--KEY SWITCH ON, ENGINE OFF - Continued
OPERATOR STATION CHECKS--ENGINE ON
OPERATOR STATION CHECKS--ENGINE ON - Continued
OPERATOR STATION CHECKS--ENGINE ON - Continued
OPERATOR STATION CHECKS--ENGINE ON - Continued
HYDRAULIC SYSTEM CHECKS
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
HYDRAULIC SYSTEM CHECKS - Continued
UNDERCARRIAGE CHECKS
UNDERCARRIAGE CHECKS - Continued
HYDRAULIC THUMB CHECK
ACCESSORIES CHECKS
ACCESSORIES CHECKS - Continued
AIR CONDITIONING CHECKS
AIR CONDITIONING CHECKS - Continued
AIR CONDITIONING CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
SEAT, DOORS, WINDOWS, LATCHES, AND LOCKS CHECKS - Continued
COOLANT CHECKS
COOLANT CHECKS - Continued
COOLANT CHECKS - Continued
CHAPTER 22. TROUBLESHOOTING
USING TROUBLESHOOTING CHARTS
Troubleshooting
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
Troubleshooting - Continued
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM - Continued
HYDRAULIC SYSTEM - Continued
HYDRAULIC SYSTEM - Continued
CHAPTER 23. STORAGE
PREPARE MACHINE FOR STORAGE
PREPARE MACHINE FOR STORAGE - Continued
MONTHLY STORAGE PROCEDURE
MONTHLY STORAGE PROCEDURE - Continued
MONTHLY STORAGE PROCEDURE - Continued
CHAPTER 24. SPECIFICATIONS
Specifications
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
Specifications - Continued
ROCK DRILL ATTACHMENT - TECHNICAL SPECIFICATIONS
AIR COMPRESSOR GENERAL DATA
APPENDIX A. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
APPENDIX A. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - FOR HYDRAULIC EXCAVATOR 230LCR/230LCRD - Continued
APPENDIX B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
Section II. COMPONENTS OF END ITEM
Section III. BASIC ISSUE ITEMS LIST
Table 2. Basic Issue Items List (Continued)